Halogen‑Free Single Core Wiring Cable 300/500 V – Extended Temperature Range

Halogen‑free single core cable for control cabinets and internal wiring, with low smoke emission and extended temperature range for industrial and railway applications.

Key Highlights

Halogen‑free insulation · Low smoke emission · 300/500 V rating · Extended temperature range −40/+90 °C · Flame retardant & self‑extinguishing · Railway fire protection EN 45545‑2 · RoHS compliant

This halogen‑free single core wiring cable is suitable for internal wiring in:

  • Control cabinets and switchboards in industrial automation systems.

  • Electrical appliances and devices for communication technology.

  • Household appliances and general machine construction.

  • Generators and transformers requiring enhanced fire safety.

  • Railway technology, particularly internal wiring of rail vehicles where low smoke and halogen‑free properties are mandatory.ul

The cable can also be used as a core wire in harnesses and assemblies wherever low smoke, halogen‑free design and stable performance in elevated temperature environments are required.

Component Description
Conductor Fine‑stranded bare copper, class 5 according to IEC 60228 / VDE 0295
Insulation Halogen‑free SABIX‑type compound
Colour Single core colours according to standard coding (e.g. black, blue, brown, grey, white, green/yellow)
Options Tinned copper conductor on request for improved corrosion resistance
Parameter Value
Nominal voltage Uo/U 300/500 V
Testing voltage 2000 V
Min. bending radius 7.5 × d
For one single bend: 5 × d
Temperature range fixed laying: −40 / +90 °C
flexible application: −30 / +90 °C
Halogen‑free acc. to IEC 60754‑1 and VDE 0482‑754‑1

Complementary for railway technology:
Development of HCl is < 0.5% acc. to IEC 60754‑1.
pH‑value is > 4.3 acc. to IEC 60754‑2.
Conductivity is < 10.0 µS/mm acc. to IEC 60754‑2.
Fluoric content < 0.1% acc. to IEC 60684‑2.

Cross‑section (mm²) Max. single wire Ø (mm) Approx. outer Ø (mm) Cu weight (kg/km) Cable weight (kg/km)
0.50 0.21 2.1 ± 10% 4.8 9
0.75 0.21 2.4 ± 10% 7.2 12
1.00 0.21 2.5 ± 10% 9.6 14

 

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day
Free samples for qualification
Cross-reference from any brand
Direct factory pricing — no middlemen

Your information is used only to prepare your quotation and is never shared with third parties.

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