Halogen‑Free Screened Control Cable with Numbered Cores – Low Smoke Zero Halogen
This halogen‑free screened control cable with numbered cores is designed for industrial automation, plant construction and transporting systems, offering LSZH performance, overall copper screen, low smoke density and improved fire & flame retardant characteristics.
Key Highlights
Halogen‑free control cable · Numbered black cores · Overall copper screen · Good EMC characteristics · LSZH – Low Smoke Zero Halogen · No flame propagation · Flame & fire retardant · Self‑extinguishing · Very good stripping · PFAS‑free · RoHS compliant
- Application
- Construction
- Technical Data
- Dimensions
- Packaging
This halogen‑free fire & flame retardant control cable with numbered cores and overall copper screen is recommended for use in:
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Transporting systems and conveying equipment.
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Construction of industrial plants and machinery.
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Automation technologies and control systems requiring screened multicore control cables with good EMC performance.
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Control and signal circuits where low smoke zero halogen design and improved fire performance are required.
Due to its LSZH sheath, overall copper screen and good flexibility, this cable is suitable for fixed and limited flexible installations in environments where halogen‑free, low smoke and flame & fire retardant characteristics are critical for personnel and equipment safety.
| Component | Description |
|---|---|
| Conductor | Bare copper strands acc. to IEC 60228, VDE 0295, class 5 |
| Insulation | SABIX® halogen‑free compound |
| Colour code | Black cores with consecutive numbers acc. to EN 50334 and VDE 0293‑334, plus green/yellow earth wire from 3 cores and above |
| Stranding | Cores stranded in layers |
| Wrapping | Foil wrapping over the core assembly |
| Screen | Overall tinned copper braiding for EMC protection |
| Sheath material | SABIX® halogen‑free outer sheath compound |
| Sheath colour | Grey (RAL 7000) |
| Parameter | Value |
|---|---|
| Nominal voltage | Uo/U 300/500 V |
| Testing voltage | Core/core: 3000 V; core/screen: 2000 V |
| Min. bending radius | Fixed laying: 5 × d; flexible application: 10 × d |
| Temperature range | Fixed laying: −40 / +85 °C; flexible application: −30 / +85 °C |
| Halogen‑free | Acc. to IEC 60754‑1 and VDE 0482‑754‑1 |
| Flame propagation | No flame propagation acc. to IEC 60332‑3‑24 / VDE 0482‑332‑3‑24 and IEC 60332‑3‑25 / VDE 0482‑332‑3‑25, category C / D |
| Fire performance | Flame retardant and self‑extinguishing acc. to IEC 60332‑1‑2 / VDE 0482‑332‑1‑2 |
| Corrosiveness of conflagration gases | In compliance with IEC 60754‑2 / VDE 0482‑754‑2 – no development of corrosive conflagration gases |
| Smoke density | Acc. to IEC 61034 / VDE 0482‑1034 – low smoke density |
| Flexibility | Good flexibility for control and signal wiring |
| Absence of harmful substances | Acc. to RoHS directive of the European Union; PFAS‑free design |
| EMC characteristics | Overall tinned copper braid provides good EMC shielding for control circuits |
| No. of cores × cross‑section (mm²) | Largest single wire Ø (mm) | Approx. outer Ø (mm) | Cu weight (kg/km) | Cable weight (kg/km) |
|---|---|---|---|---|
| 2 × 0.50 | 0.21 | 5.5 | 25.5 | 42 |
| 3 × 0.50 | 0.21 | 5.8 | 30.7 | 51 |
| 4 × 0.50 | 0.21 | 6.4 | 35.3 | 62 |
| 5 × 0.50 | 0.21 | 6.5 | 43.5 | 74 |
| 7 × 0.50 | 0.21 | 7.4 | 53.4 | 87 |
| 12 × 0.50 | 0.21 | 9.8 | 86.6 | 143 |
| 18 × 0.50 | 0.21 | 11.6 | 140.4 | 214 |
| 25 × 0.50 | 0.21 | 14.8 | 180.0 | 285 |
| 2 × 0.75 | 0.21 | 6.3 | 30.5 | 55 |
| 3 × 0.75 | 0.21 | 6.6 | 39.3 | 66 |
| 4 × 0.75 | 0.21 | 7.1 | 48.4 | 78 |
| 5 × 0.75 | 0.21 | 7.9 | 57.4 | 97 |
| 7 × 0.75 | 0.21 | 8.5 | 74.2 | 117 |
| 12 × 0.75 | 0.21 | 11.4 | 134.3 | 202 |
| 18 × 0.75 | 0.21 | 13.5 | 189.3 | 290 |
| 25 × 0.75 | 0.21 | 16.4 | 277.9 | 409 |
| 2 × 1.00 | 0.21 | 6.5 | 36.8 | 61 |
| 3 × 1.00 | 0.21 | 6.8 | 46.5 | 73 |
| 4 × 1.00 | 0.21 | 7.3 | 58.1 | 88 |
| 5 × 1.00 | 0.21 | 8.2 | 71.7 | 111 |
| 7 × 1.00 | 0.21 | 8.8 | 93.3 | 135 |
| 12 × 1.00 | 0.21 | 12.0 | 169.3 | 240 |
| 18 × 1.00 | 0.21 | 14.0 | 232.8 | 332 |
| 25 × 1.00 | 0.21 | 17.0 | 338.6 | 467 |
| 2 × 1.50 | 0.26 | 7.1 | 60.7 | 74 |
| 3 × 1.50 | 0.26 | 7.7 | 69.5 | 96 |
| 4 × 1.50 | 0.26 | 8.3 | 81.3 | 116 |
| 5 × 1.50 | 0.26 | 9.2 | 98.2 | 143 |
| 7 × 1.50 | 0.26 | 9.9 | 129.8 | 177 |
| 12 × 1.50 | 0.26 | 13.5 | 232.5 | 312 |
| 18 × 1.50 | 0.26 | 15.9 | 356.8 | 455 |
| 25 × 1.50 | 0.26 | 19.3 | 472.0 | 626 |
| 2 × 2.50 | 0.26 | 8.5 | 71.8 | 106 |
| 3 × 2.50 | 0.26 | 9.2 | 98.2 | 139 |
| 4 × 2.50 | 0.26 | 9.9 | 132.0 | 170 |
| 5 × 2.50 | 0.26 | 11.2 | 167.7 | 222 |
| 7 × 2.50 | 0.26 | 12.3 | 222.3 | 285 |
| 12 × 2.50 | 0.26 | 16.6 | 386.1 | 488 |
| 18 × 2.50 | 0.26 | 19.5 | 564.1 | 750 |
| 25 × 2.50 | 0.26 | 23.6 | 741.1 | 948 |
| 4 × 4.00 | 0.31 | 11.7 | 207.6 | 257 |
| 5 × 4.00 | 0.31 | 13.0 | 251.5 | 316 |
| 4 × 6.00 | 0.31 | 13.8 | 290.2 | 362 |
| 5 × 6.00 | 0.31 | 15.5 | 385.2 | 466 |
| 4 × 10.00 | 0.41 | 18.0 | 499.6 | 629 |
| 4 × 16.00 | 0.41 | 21.7 | 752.6 | 919 |
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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