Halogen‑Free Single Conductor Wiring Cable 450/750 V – Extended Temperature Range
This halogen‑free single conductor wiring cable is designed for control cabinets, machinery and rail vehicle wiring, offering extended temperature range, low smoke emission and improved fire performance at 450/750 V.
Key Highlights
Halogen‑free insulation · 450/750 V single conductor · Extended temperature range −40/+90 °C · Low smoke density · No flame propagation · Flame retardant & self‑extinguishing · Railway fire protection EN 45545‑2 · PFAS‑free · RoHS compliant
This halogen‑free single conductor wiring cable is suitable for internal wiring in:
- Control cabinets and switchboards in industrial automation systems.
- Electrical appliances and devices for communication technology.
- Household appliances and general machine construction.
- Generators and transformers requiring enhanced fire safety.
- Railway technologies, particularly internal wiring of rail vehicles where low smoke, halogen‑free design and stringent fire protection requirements must be met.
The core cable can also be used as a single conductor in harnesses and assemblies wherever extended temperature range, good flexibility, low smoke emission and halogen‑free fire performance are required.
| Component | Description |
|---|---|
| Conductor | Fine‑stranded bare copper, class 5 according to IEC 60228 / VDE 0295 |
| Insulation | Halogen‑free SABIX‑type compound with improved fire performance |
| Colour code | Single core colours according to standard coding (e.g. black, blue, brown, grey, white, yellow, green, purple, green/yellow) |
| Options | Tinned copper conductor available on request for enhanced corrosion resistance |
| Parameter | Value |
|---|---|
| Nominal voltage | Uo/U 450/750 V |
| Testing voltage | 2500 V |
| Min. bending radius | 7.5 × d (for one single bend: 5 × d) |
| Temperature range | Fixed laying: −40 / +90 °C; flexible application: −30 / +90 °C |
| Halogen‑free | Acc. to IEC 60754‑1 and VDE 0482‑754‑1; development of HCl < 0.5% acc. to IEC 60754‑1; pH-value > 4.3 and conductivity < 10.0 µS/mm acc. to IEC 60754‑2; fluoric content < 0.1% acc. to IEC 60684‑2 |
| Flame propagation | No flame propagation acc. to IEC 60332‑3‑24 / IEC 60332‑3‑25 and EN 50305 section 9.1.2 |
| Flame retardant | Acc. to ISO 6722 (UN/ECE R118) |
| Fire performance | Flame retardant and self‑extinguishing acc. to IEC 60332‑1‑2 |
| Corrosiveness of conflagration gases | In compliance with IEC 60754‑2 / VDE 0482‑754‑2 – no development of corrosive conflagration gases |
| Smoke density | Acc. to IEC 61034 / VDE 0482‑1034 – low smoke density |
| Flexibility | Good flexibility for cabinet wiring and harness applications |
| Absence of harmful substances | Acc. to RoHS directive of the European Union; PFAS‑free design |
| Cross‑section (mm²) | Max. single wire Ø (mm) | Approx. outer Ø (mm) | Cu weight (kg/km) | Cable weight (kg/km) |
|---|---|---|---|---|
| 1.5 | 0.26 | 3.0 ± 10% | 14.4 | 20 |
| 2.5 | 0.26 | 3.6 ± 10% | 24.0 | 32 |
| 4 | 0.31 | 4.2 ± 10% | 38.4 | 48 |
| 6 | 0.31 | 4.7 ± 10% | 57.6 | 67 |
| 10 | 0.41 | 6.3 ± 10% | 96.0 | 117 |
| 16 | 0.41 | 8.0 ± 10% | 153.6 | 181 |
| 25 | 0.41 | 9.9 ± 10% | 240.0 | 292 |
| 35 | 0.41 | 11.1 ± 10% | 336.0 | 394 |
| 50 | 0.41 | 12.6 ± 10% | 480.0 | 563 |
| 70 | 0.41 | 14.8 ± 10% | 672.0 | 751 |
| 95 | 0.51 | 18.2 ± 10% | 912.0 | 1034 |
| 120 | 0.51 | 19.7 ± 10% | 1152.0 | 1241 |
| 150 | 0.51 | 21.8 ± 10% | 1440.0 | 1544 |
| 185 | 0.51 | 23.2 ± 10% | 1776.0 | 1866 |
| 240 | 0.51 | 26.9 ± 10% | 2304.0 | 2507 |
| 300 | 0.51 | 30.0 ± 10% | 2880.0 | 3125 |
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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