Custom Halogen-Free Cable for Industrial Applications
Hulk manufactures custom halogen-free cables for automation, robotics, motion control, and safety-focused electrical systems. We support application-specific designs for flexibility, shielding, jacket materials, temperature resistance, and global compliance requirements.
- Low smoke, halogen-free cable solutions for critical environments.
- Custom conductor, shielding, core configuration, and jacket options tailored to your project.
- Suitable for control, servo, robotics, drag chain, data, and industrial automation systems.
- Fast sample development and stable production capacity for OEM and industrial customers.
Custom Halogen-Free Cable Series
Explore our custom halogen-free cable series for industrial automation, control systems, robotics, data transmission, and demanding installation environments. Each cable can be engineered to match your motion profile, shielding needs, temperature range, and compliance target, helping you meet both technical and safety requirements in one design.
Halogen-Free Flexible Control Cable
A custom low-smoke, halogen-free control cable designed for industrial equipment and electrical systems that require safer material performance and dependable signal or power transmission.
Key Features- Flexible or static installation constructions available.
- Shielded or unshielded structures to match signal and EMC needs.
- Multi-core configurations and customized core identification.
- Halogen-free insulation and jacket options for safer installations.
Halogen-Free Servo Motor Cable
Custom halogen-free servo motor cables for motion control systems that require low smoke cable materials, flexible operation, and precise electrical performance in industrial environments.
Key Features- Optimized for servo drives and motor connections.
- Flexible or high-flex constructions for dynamic operation.
- Shielded designs to support stable signal transmission.
- Jacket materials selected for mechanical and environmental resistance.
Halogen-Free Robot Cable
Halogen-free robot cables engineered for multi-axis robotic arms and motion systems where safety, flexibility, and torsion resistance are important selection criteria.
Key Features- Designed for continuous movement, torsion, and bending.
- Available in shielded or unshielded constructions.
- Halogen-free jacket materials for safety-focused installations.
- Custom core configurations for power, control, and signal.
Halogen-Free Drag Chain Cable
Halogen-free drag chain cables designed for continuous flex and guided motion applications that require long service life and low smoke cable materials.
Key Features- Built for drag chain and high-cycle motion use.
- Flexible constructions and bend radius options.
- Halogen-free insulation and outer jacket materials.
- Application-specific designs for industrial automation and machine tools.
Halogen-Free Sensor and Actuator Cable
Custom halogen-free sensor and actuator cables for industrial automation and control systems that require safer materials, reliable signal transmission, and clean installation.
Key Features- Designed for sensor, I/O, and actuator connections.
- Shielded structures for noise-sensitive signals.
- Flexible constructions for machine and field wiring.
- Halogen-free materials to support safety and environmental expectations.
Halogen-Free Industrial Ethernet Cable
Low smoke, halogen-free industrial Ethernet cables for data communication, automation networks, and control systems that require safer cabling materials and reliable transmission.
Key Features- Cat-based industrial Ethernet constructions available.
- Shielded cables for EMI-sensitive environments.
- Halogen-free jacket options for confined or safety-focused installations.
- Designed for data, control, and industrial networking applications.
Why Choose Halogen-Free Cable?
Halogen-free cables are selected for environments where fire safety, smoke generation, and corrosive gas release are important design considerations. Compared with conventional halogen-containing cable materials, halogen-free constructions are often preferred in enclosed spaces, public infrastructure, industrial facilities, and equipment installations that prioritize safety and long-term asset protection.
- 01 Lower smoke emission can help maintain better visibility and reduce smoke density during fire events.
- 02 Reduced corrosive gas release helps protect nearby equipment and infrastructure from damage.
- 03 Suitable for installations with elevated fire safety expectations, including industrial automation, rail-related environments, confined spaces, and sensitive facilities.
- 04 Available in flexible and high-flex constructions for control, motion, and data applications in modern industrial systems.
Custom Cable Design Options
We develop custom halogen-free cable solutions based on your electrical, mechanical, environmental, and installation requirements. Our engineering team works with OEMs, system integrators, and industrial end users to align cable construction with real-world application needs.
- Conductor size, material, and stranding design tailored to current and flexibility needs.
- Core count, layout, and color coding based on your power, control, and signal requirements.
- Shielded, double-shielded, or unshielded structures to balance EMC performance and cost.
- Halogen-free insulation and jacket compounds selected for fire performance and environmental expectations.
- Flexible, high-flex, torsion-resistant, or drag-chain-ready constructions for different motion profiles.
- Temperature, oil, chemical, UV, and environmental resistance options matched to operating conditions.
- Marking, packaging, and project-specific production requirements for OEM and system integration projects.
Typical Applications
Our custom halogen-free cable solutions are used in installations where safety, durability, and application-specific performance are critical. They help support both electrical function and material selection requirements in modern industrial and infrastructure projects.
- Industrial automation and PLC systems.
- Control cabinets and machine wiring in factory environments.
- Servo drives, motors, and motion control systems.
- Robotics and multi-axis motion systems with continuous flex or torsion.
- Drag chain and guided motion applications requiring long service life.
- Industrial Ethernet and fieldbus communication networks.
- Public infrastructure, confined spaces, and safety-focused installations such as buildings, tunnels, and rail-related environments.
Quality, Testing, and Compliance Support
Hulk supports custom halogen-free cable development with controlled manufacturing, focused material selection, and quality verification throughout the production process. We understand that safety-related cable projects often require consistent performance, documented quality, and export-ready compliance support.
- 01 Structured production processes aligned with industrial cable manufacturing best practices.
- 02 Application-focused material selection for halogen-free insulation and jacket compounds.
- 03 Electrical, mechanical, and environmental testing support for project validation.
- 04 Documentation and technical information to assist with project approvals and cross-team communication.
- 05 Flexible sampling and production options to support OEM, system integrator, and industrial users.
Frequently Asked Questions
Common questions about our custom halogen-free cable solutions, materials, and engineering support.
What is a halogen-free cable?
Is halogen-free cable the same as LSZH cable?
Can halogen-free cables be used in flexible industrial applications?
What is the difference between halogen-free cable and PVC cable?
Can you customize shielding, conductor size, and jacket materials?
Do you support halogen-free cable for servo, robot, and drag chain applications?
Can you provide samples for custom cable development?
Which certifications or compliance options can be supported?
Need a Custom Halogen-Free Cable for Your Project?
Tell us about your application, motion type, conductor requirements, shielding structure, and installation environment. Our team can help you develop a custom halogen-free cable solution that fits your technical, safety, and compliance needs for industrial automation, robotics, control systems, and infrastructure projects.