Continuously Flexible Halogen-Free Robot Data Cable 350 V
This compact halogen-free data cable is engineered for highly dynamic robotic and drag-chain applications involving continuous bending and torsional movement. Its fine-stranded conductors, movement-optimized core assembly and robust PUR sheath provide reliable data transmission under severe mechanical and industrial operating conditions.
Key Highlights
Suitable for robotic applications · Combined bending and torsional capability · More than 10 million bending cycles · Up to ±180°/m for more than 10 million torsion cycles · Compact outer diameter · Small bending radius · Low capacitance · Halogen-free insulation · Flame-retardant construction · Abrasion-resistant PUR sheath · Oil and chemical resistance · Long-travel capability · Wide temperature range · PFAS-free material option
Designed for low-voltage data and control-signal transmission in applications combining continuous flexing, long travel and torsional movement.
Typical applications include:
- Industrial robots and robot arms
- Automated assembly systems
- Long-travel drag chains
- Handling and pick-and-place equipment
- Machine tools
- High-speed production machinery
- Applications requiring combined bending and torsional resistance
Conductor: Extra-fine stranded bare copper, based on Class 6 requirements of IEC 60228
Core insulation: Special halogen-free polymer compound
Core identification: Colored cores based on DIN 47100
Stranding: Cores arranged in mechanically optimized layers with nonwoven tape over each layer
Multi-core construction: Larger core counts can use bundled or paired subunits to improve dynamic performance
Outer sheath: Robust polyurethane compound
Sheath surface: Matte finish
Standard sheath color: Black, similar to RAL 9005
Maximum operating voltage: 350 V
Reference UL/cUL voltage: 300 V
Test voltage: 2000 V core to core
Reference torsional endurance:
- Up to ±180° per meter: More than 10 million cycles
- Up to ±360° per meter: More than 5 million cycles
Minimum bending radius:
- Fixed installation: 3 × cable diameter
- Flexible travel up to 5 m: 7.5 × cable diameter
- Flexible travel over 5 m: 10 × cable diameter
Reference bending endurance: More than 10 million cycles
Temperature range:
- Fixed installation: −50°C to +90°C
- Flexible application: −40°C to +90°C
- Reference UL/cUL temperature: Up to +90°C
Halogen-free performance: According to IEC 60754-1
Flame performance: According to IEC 60332-1-2; reference FT1 and FT2 performance
Oil resistance: Very good
Chemical resistance: Good resistance to acids, alkaline solutions, solvents and hydraulic fluids
Sunlight resistance: According to HD 605
Ozone resistance: According to EN 50396
Saltwater resistance: Reference performance according to UL 1309
Compliance reference: RoHS and PFAS-free material options
Standard reference construction:
| Number of Cores × Cross-Section | Largest Single Wire Ø | Approx. Outer Ø | Copper Weight | Approx. Cable Weight |
| 12 × 0.14 mm² | 0.11 mm | 5.5 mm | 15.6 kg/km | 36 kg/km |
Outer diameter tolerance: Approximately ±10%
Other conductor counts, cross-sections, core colors and customized dimensions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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