Halogen-Free Nickel-Plated High-Temperature Wire 300/500 V – +220°C

This halogen-free high-temperature single-core wire combines a flexible Class 5 nickel-plated copper conductor with a heat-resistant, flame-retardant insulation compound. Rated for temperatures up to +220°C, it is designed for protected internal wiring in industrial equipment exposed to continuously elevated ambient temperatures.

Key Highlights

Nickel-plated copper conductor · Temperature resistant up to +220°C · 300/500 V rated · Flexible Class 5 construction · Halogen-free insulation · Flame-retardant and self-extinguishing · Non-corrosive combustion gases · PFAS-free · RoHS-compatible material options · Cross-sections from 0.25 to 300 mm² · Multiple insulation colours · Tinned copper option available

Application
Construction
Technical Data
Dimensions
Packaging

This high-temperature single-core wire is recommended for protected internal wiring where standard PVC or conventional silicone wires cannot provide the required temperature performance.

Typical applications include:

Internal wiring of high-temperature equipment
Industrial heating appliances
Control cabinets located near heat sources
Furnaces, ovens and thermal processing equipment
Electrical components in protected indoor areas
Plastics processing machinery
Packaging and production equipment
Lighting and heating systems
Industrial sensors and control devices
Equipment requiring halogen-free wiring materials

Cable design: Flexible single-core wire

Conductor: Fine-stranded nickel-plated copper according to IEC 60228 and VDE 0295, Class 5

Optional conductor: Tinned copper strands available upon request

Insulation: Special halogen-free, heat-resistant and flame-retardant insulation compound

Standard colour options:

Black
Blue
Brown
Grey
Yellow
Green
Purple
White
Gentian blue
Green/yellow

Additional conductor sizes, insulation colours and customized constructions are available upon request.

Nominal voltage: U₀/U 300/500 V

Testing voltage: 2,000 V

Minimum bending radius: 7.5 × wire outer diameter

Minimum radius for a single bend: 5 × wire outer diameter

Temperature range for fixed installation: −40°C to +220°C

Temperature range for flexible application: −25°C to +220°C

Halogen-free performance: According to IEC 60754-1 and VDE 0482-754-1

Fire performance: Flame-retardant and self-extinguishing according to IEC 60332-1-2 and VDE 0482-332-1-2

Corrosiveness of combustion gases: According to IEC 60754-2 and VDE 0482-754-2

Combustion gas characteristics: No development of corrosive combustion gases under the referenced test requirements

PFAS: PFAS-free insulation construction

Restricted substances: Materials can be supplied in accordance with applicable EU RoHS requirements

Installation environment: Protected internal wiring; suitability for direct outdoor exposure must be confirmed separately

Nominal Cross-Section	Largest Single Wire Ø	Approx. Outer Diameter	Copper Weight	Approx. Wire Weight
0.25 mm²	0.16 mm	2.3 mm	2.4 kg/km	7 kg/km
0.34 mm²	0.16 mm	2.4 mm	3.3 kg/km	8 kg/km
0.50 mm²	0.21 mm	2.5 mm	4.8 kg/km	10 kg/km
0.75 mm²	0.21 mm	2.8 mm	7.2 kg/km	13 kg/km
1.00 mm²	0.21 mm	2.9 mm	9.6 kg/km	15 kg/km
1.50 mm²	0.26 mm	3.4 mm	14.4 kg/km	21 kg/km
2.50 mm²	0.26 mm	4.0 mm	24.0 kg/km	32 kg/km
4.00 mm²	0.31 mm	4.6 mm	38.4 kg/km	48 kg/km
6.00 mm²	0.31 mm	5.1 mm	57.6 kg/km	67 kg/km
10.00 mm²	0.41 mm	7.4 mm	96.0 kg/km	121 kg/km
16.00 mm²	0.41 mm	8.4 mm	153.6 kg/km	176 kg/km
25.00 mm²	0.41 mm	10.3 mm	240 kg/km	283 kg/km
35.00 mm²	0.41 mm	11.5 mm	336 kg/km	385 kg/km
50.00 mm²	0.41 mm	14.2 mm	480 kg/km	549 kg/km
70.00 mm²	0.41 mm	15.2 mm	672 kg/km	736 kg/km
95.00 mm²	0.51 mm	18.6 mm	912 kg/km	1,009 kg/km
120.00 mm²	0.51 mm	20.1 mm	1,152 kg/km	1,214 kg/km
150.00 mm²	0.51 mm	22.2 mm	1,440 kg/km	1,511 kg/km
185.00 mm²	0.51 mm	23.6 mm	1,776 kg/km	1,827 kg/km
240.00 mm²	0.51 mm	27.3 mm	2,304 kg/km	2,457 kg/km
300.00 mm²	0.51 mm	30.4 mm	2,880 kg/km	3,062 kg/km

Outer diameters are stated with a tolerance of approximately ±10%. Other conductor sizes and insulation colours are available upon request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing

30+Countries Served

10K㎡Factory Floor

35+Certifications

About Our Factory Talk to an Engineer

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day

Free samples for qualification

Cross-reference from any brand

Direct factory pricing — no middlemen