Robot Welding Gun Hybrid Control Cable 500 V – PUR
This flexible robot welding gun hybrid cable integrates power, control and signal conductors within one compact construction. Its TPE-insulated copper conductors, copper-wrapped signal pair and durable PUR/TMPU outer sheath support reliable performance in automated welding equipment.
Key Highlights
Hybrid power, control and signal construction · Copper-wrapped signal pair · Maximum 500 V · TPE insulation · PUR/TMPU sheath · Sky-blue RAL 5015 · Flexible from -40°C to +90°C · RoHS compliant
Designed for robotic welding guns and automated welding systems requiring multiple power, control and signal functions in one cable. It is suitable for routing through robot arms, dress packs and moving machine assemblies.
- Conductor: Bare copper strands according to IEC 60228
- Core insulation: TPE
- Cable configuration: 3 × 1.0 mm² + 4 × 0.5 mm² + 3 × (3 × 0.5 mm²) + (2 × 0.5 mm²) D
- Screening element: Copper wrapping around the designated conductor pair
- Core identification: White cores with consecutive numbers according to EN 50334 and VDE 0293-334
- Protective conductor: Green-yellow earth core
- Outer sheath: PUR/TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
- Sheath colour: Sky blue, similar to RAL 5015
- Maximum peak operating voltage: 500 V
- Core-to-core testing voltage: 1500 V
- Core-to-screen testing voltage: 1200 V
- Temperature range for flexible applications: -40°C to +90°C
- Recommended minimum bending radius: 10 × cable diameter
- RoHS compliant
| Cable Configuration | Approx. Outer Diameter |
| 3 × 1.0 mm² + 4 × 0.5 mm² + 3 × (3 × 0.5 mm²) + (2 × 0.5 mm²) D | 12.1 mm |
Other conductor combinations, sheath colours and customized dimensions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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