Shielded High-Temperature FEP Sensor Cable +150°C
This shielded high-temperature sensor cable combines FEP core insulation with a robust, abrasion-resistant PUR outer sheath. Its compact and flexible construction is designed for miniature sensors, strain gauges and measurement systems operating at temperatures up to +150°C.
Key Highlights
Temperature resistant up to +150°C · FEP core insulation · Smooth PUR outer sheath · High flexibility · High abrasion resistance · Robust construction · Minimum 85% braid coverage · Low capacitance · Small outer diameter · Small bending radius · Fuel resistant · Easy harnessing · RoHS compliant
Designed for signal and supply connections in measuring and testing equipment exposed to elevated operating temperatures.
Typical applications include:
- Miniature sensor supply connections
- Strain gauge systems
- Measuring and testing equipment
- Modular measurement technology
- High-temperature monitoring equipment
- Compact industrial instrumentation
- Fuel-exposed sensor applications
- Applications requiring small bending radii
The cable is suitable for compact installations where high flexibility, abrasion resistance, low capacitance and reliable high-temperature performance are required.
- Conductor: Flexible fine-wire copper strands
- Conductor finish: Tinned copper; AWG 32 and AWG 34 reference sizes use silver-plated strands
- Core insulation: FEP
- Core identification: Color-coded with reference to DIN 47100
- Inner wrapping: Foil
- Overall screen: Tinned copper wire braid
- Minimum braid coverage: 85%
- Outer sheath: PUR 490
- Sheath surface: Smooth
- Standard sheath color: Black, similar to RAL 9005
- Optional construction: Available without copper braid on request
- Cable assembly option: Available in random lengths or as a ready-to-install harness
- Optional thermocouple version: Type K high-voltage thermocouple cable in single-channel and four-channel constructions
- Maximum peak operating voltage: 48 V
- Test voltage, core to core: 600 V
- Test voltage, core to screen: 600 V
- Minimum bending radius, fixed installation: 2 × cable outer diameter for one single bend
- Minimum bending radius, flexible application: 10 × cable outer diameter
- Fixed installation temperature range: −50°C to +150°C
- Flexible application temperature range: −40°C to +150°C
- Maximum exposure at +150°C: Up to 3,000 hours
- Conductor temperature: Up to +180°C
- Short-term conductor temperature: Up to +205°C
- Oil resistance: Very good, TMPU reference performance according to EN 50363-10-2
- Fuel resistance: Good
- Environmental compliance: RoHS-compliant reference construction
| Core Configuration | Copper Weight (kg/km) | Approx. Cable Weight (kg/km) | Approx. Outer Ø ±10% (mm) |
| 2 × AWG 34/7 | 5.7 | 8 | 2.2 |
| 3 × AWG 34/7 | 6.0 | 8 | 2.3 |
| 4 × AWG 34/7 | 6.0 | 9 | 2.4 |
| 6 × AWG 34/7 | 8.1 | 11 | 2.6 |
| 8 × AWG 34/7 | 10.2 | 14 | 2.9 |
| 2 × AWG 32/7 | 6.0 | 8 | 2.3 |
| 3 × AWG 32/7 | 6.3 | 9 | 2.3 |
| 4 × AWG 32/7 | 6.5 | 10 | 2.5 |
| 6 × AWG 32/7 | 9.0 | 13 | 2.8 |
| 8 × AWG 32/7 | 11.0 | 16 | 3.1 |
| 2 × AWG 30/7 | 6.4 | 9 | 2.4 |
| 3 × AWG 30/7 | 7.4 | 10 | 2.5 |
| 4 × AWG 30/7 | 9.1 | 12 | 2.6 |
| 6 × AWG 30/7 | 10.9 | 15 | 2.9 |
| 8 × AWG 30/7 | 12.9 | 18 | 3.2 |
| 2 × AWG 28/7 | 8.6 | 11 | 2.6 |
| 3 × AWG 28/7 | 9.8 | 13 | 2.7 |
| 4 × AWG 28/7 | 10.8 | 14 | 2.8 |
| 6 × AWG 28/7 | 14.3 | 19 | 3.1 |
| 8 × AWG 28/7 | 18.1 | 25 | 3.8 |
| 2 × AWG 26/7 | 11.5 | 15 | 3.0 |
| 3 × AWG 26/7 | 12.7 | 17 | 3.1 |
| 4 × AWG 26/7 | 14.6 | 20 | 3.3 |
| 6 × AWG 26/7 | 19.1 | 28 | 3.9 |
| 8 × AWG 26/7 | 25.1 | 35 | 4.4 |
| 2 × AWG 24/7 | 12.8 | 17 | 3.2 |
| 3 × AWG 24/7 | 15.3 | 20 | 3.3 |
| 4 × AWG 24/7 | 18.7 | 26 | 3.8 |
| 6 × AWG 24/7 | 25.3 | 36 | 4.4 |
| 8 × AWG 24/7 | 31.8 | 45 | 4.8 |
Other conductor sizes, core counts, sheath colors, unshielded constructions, thermocouple versions and ready-to-install cable assemblies are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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