High-Temperature Halogen-Free Control Cable 300/500V – Flexible LSZH Cable up to +220°C
This high-temperature halogen-free control cable is designed for reliable control and signal connections in heat-intensive industrial environments. With flexible silver-plated copper conductors, halogen-free insulation and sheath materials, and a continuous operating temperature rating up to +220°C, it is suitable for machinery and equipment exposed to elevated ambient temperatures.
Key Highlights
High Temperature Resistance up to +220°C · Halogen-Free LSZH Construction · 300/500V Flexible Control Cable · Silver-Plated Class 5 Copper Conductors · Flame Retardant & Self-Extinguishing · Low-Corrosivity Combustion Gases · Colour-Coded or Numbered Cores · Flexible Multi-Core Design · RoHS-Compliant Material Options · Custom Sizes and Core Configurations Available
This high-temperature flexible control cable is recommended for fixed installations and moderate-flex applications where heat resistance, flame-retardant performance and halogen-free materials are required.
- Plastics processing equipment: For control circuits in extrusion lines, injection moulding machines, thermoforming systems and heated processing equipment.
- Packaging machinery: Suitable for wiring near heating zones, sealing units, thermal tunnels and temperature-controlled machine sections.
- Steelworks and hot rolling mills: Used in control and auxiliary circuits exposed to high ambient temperatures in metal processing facilities.
- Glass, ceramics and cement processing: A practical choice for equipment operating near furnaces, kilns, dryers, burners and high-temperature production zones.
- Heat, refrigeration and climate technology: Suitable for electrical control connections in heating systems, industrial climate equipment, refrigeration machinery and temperature-control units.
- Safety engineering and sauna equipment: For project-specific installations requiring heat-resistant, halogen-free and flame-retardant cable construction.
Before selection, confirm the conductor size, installation method, actual ambient temperature, mechanical movement, bending requirements and relevant project approvals.
| Component | Description |
| Conductor | Fine-stranded silver-plated copper conductor in accordance with IEC 60228 / VDE 0295, Class 5 |
| Core Insulation | High-temperature halogen-free insulation compound |
| Core Identification | Colour-coded cores in accordance with HD 308 / VDE 0293-308; from 6 cores, black cores with consecutive white numbering in accordance with EN 50334 / VDE 0293-334 |
| Protective Earth Core | Green/yellow protective earth conductor from 3 cores, where applicable |
| Core Assembly | Cores stranded in layers for a compact and flexible multi-core construction |
| Outer Sheath | High-temperature halogen-free outer sheath compound |
| Sheath Colour | Grey outer sheath, similar to RAL 7015 |
| Optional Customization | Core count, conductor cross-section, core identification, sheath colour, cable printing and packaging length can be customized subject to technical review |
| Parameter | Value |
| Product Type | High-Temperature Halogen-Free Control Cable |
| Nominal Voltage | Uo/U 300/500 V |
| Test Voltage | 2000 V, core to core |
| Conductor | Fine-stranded silver-plated copper, IEC 60228 / VDE 0295 Class 5 |
| Installation Type | Fixed installation and flexible application |
| Minimum Bending Radius | Fixed installation: 4 × cable diameter; flexible application: 6 × cable diameter |
| Temperature Range – Fixed Installation | -40°C to +220°C |
| Temperature Range – Flexible Application | -25°C to +220°C |
| Halogen-Free Performance | In accordance with IEC 60754-1 / VDE 0482-754-1 |
| Fire Performance | Flame-retardant and self-extinguishing in accordance with IEC 60332-1-2 / VDE 0482-332-1-2 |
| Corrosiveness of Combustion Gases | In accordance with IEC 60754-2 / VDE 0482-754-2; no development of corrosive combustion gases |
| Flexibility | Flexible construction for industrial control wiring |
| Environmental Compliance | RoHS-compliant material options; PFAS-free configuration subject to material confirmation |
| Core Identification | Colour-coded cores for lower core counts; sequentially numbered black cores from 6 cores; green/yellow earth core from 3 cores where applicable |
| No. of Cores × Cross-Section | Largest Single Wire Ø | Approx. Outer Ø | Approx. Copper Weight | Approx. Cable Weight |
| 2 × 0.50 mm² | 0.21 mm | 5.0 mm | 9.6 kg/km | 30 kg/km |
| 3 × 0.50 mm² | 0.21 mm | 5.3 mm | 14.4 kg/km | 36 kg/km |
| 4 × 0.50 mm² | 0.21 mm | 5.7 mm | 19.2 kg/km | 44 kg/km |
| 5 × 0.50 mm² | 0.21 mm | 6.3 mm | 24.0 kg/km | 54 kg/km |
| 7 × 0.50 mm² | 0.21 mm | 6.8 mm | 33.6 kg/km | 67 kg/km |
| 10 × 0.50 mm² | 0.21 mm | 8.8 mm | 48.0 kg/km | 95 kg/km |
| 12 × 0.50 mm² | 0.21 mm | 9.1 mm | 57.6 kg/km | 109 kg/km |
| 18 × 0.50 mm² | 0.21 mm | 10.8 mm | 86.4 kg/km | 161 kg/km |
| 2 × 0.75 mm² | 0.21 mm | 5.6 mm | 14.4 kg/km | 39 kg/km |
| 3 × 0.75 mm² | 0.21 mm | 5.9 mm | 21.6 kg/km | 48 kg/km |
| 4 × 0.75 mm² | 0.21 mm | 6.4 mm | 28.8 kg/km | 58 kg/km |
| 5 × 0.75 mm² | 0.21 mm | 7.1 mm | 36.0 kg/km | 73 kg/km |
| 7 × 0.75 mm² | 0.21 mm | 7.9 mm | 50.4 kg/km | 93 kg/km |
| 10 × 0.75 mm² | 0.21 mm | 10.2 mm | 72.0 kg/km | 132 kg/km |
| 12 × 0.75 mm² | 0.21 mm | 10.5 mm | 86.4 kg/km | 152 kg/km |
| 18 × 0.75 mm² | 0.21 mm | 12.5 mm | 129.6 kg/km | 225 kg/km |
| 2 × 1.00 mm² | 0.21 mm | 5.8 mm | 19.2 kg/km | 45 kg/km |
| 3 × 1.00 mm² | 0.21 mm | 6.1 mm | 28.8 kg/km | 55 kg/km |
| 4 × 1.00 mm² | 0.21 mm | 6.7 mm | 38.4 kg/km | 68 kg/km |
| 5 × 1.00 mm² | 0.21 mm | 7.3 mm | 48.0 kg/km | 85 kg/km |
| 7 × 1.00 mm² | 0.21 mm | 8.2 mm | 67.2 kg/km | 110 kg/km |
| 10 × 1.00 mm² | 0.21 mm | 10.6 mm | 96.0 kg/km | 162 kg/km |
| 12 × 1.00 mm² | 0.21 mm | 10.9 mm | 115.2 kg/km | 180 kg/km |
| 18 × 1.00 mm² | 0.21 mm | 13.0 mm | 172.8 kg/km | 267 kg/km |
| 25 × 1.00 mm² | 0.21 mm | 15.7 mm | 240.0 kg/km | 358 kg/km |
| 2 × 1.50 mm² | 0.26 mm | 6.7 mm | 28.8 kg/km | 61 kg/km |
| 3 × 1.50 mm² | 0.26 mm | 7.1 mm | 43.2 kg/km | 76 kg/km |
| 4 × 1.50 mm² | 0.26 mm | 7.9 mm | 57.6 kg/km | 96 kg/km |
| 5 × 1.50 mm² | 0.26 mm | 8.8 mm | 72.0 kg/km | 123 kg/km |
| 7 × 1.50 mm² | 0.26 mm | 9.6 mm | 100.8 kg/km | 155 kg/km |
| 10 × 1.50 mm² | 0.26 mm | 12.6 mm | 144.0 kg/km | 223 kg/km |
| 12 × 1.50 mm² | 0.26 mm | 13.0 mm | 172.8 kg/km | 258 kg/km |
| 18 × 1.50 mm² | 0.26 mm | 15.6 mm | 259.2 kg/km | 386 kg/km |
| 25 × 1.50 mm² | 0.26 mm | 18.8 mm | 360.0 kg/km | 523 kg/km |
| 2 × 2.50 mm² | 0.26 mm | 8.2 mm | 48.0 kg/km | 95 kg/km |
| 3 × 2.50 mm² | 0.26 mm | 8.7 mm | 72.0 kg/km | 120 kg/km |
| 4 × 2.50 mm² | 0.26 mm | 9.5 mm | 96.0 kg/km | 149 kg/km |
| 5 × 2.50 mm² | 0.26 mm | 10.8 mm | 120.0 kg/km | 192 kg/km |
| 7 × 2.50 mm² | 0.26 mm | 11.8 mm | 168.0 kg/km | 245 kg/km |
| 10 × 2.50 mm² | 0.26 mm | 15.4 mm | 240.0 kg/km | 350 kg/km |
| 12 × 2.50 mm² | 0.26 mm | 15.9 mm | 288.0 kg/km | 406 kg/km |
| 18 × 2.50 mm² | 0.26 mm | 18.8 mm | 432.0 kg/km | 598 kg/km |
| 3 × 4.00 mm² | 0.31 mm | 10.4 mm | 115.2 kg/km | 181 kg/km |
| 4 × 4.00 mm² | 0.31 mm | 11.3 mm | 153.6 kg/km | 225 kg/km |
| 5 × 4.00 mm² | 0.31 mm | 12.7 mm | 192.0 kg/km | 285 kg/km |
| 7 × 4.00 mm² | 0.31 mm | 13.8 mm | 268.8 kg/km | 365 kg/km |
| 3 × 6.00 mm² | 0.31 mm | 11.6 mm | 172.8 kg/km | 249 kg/km |
| 4 × 6.00 mm² | 0.31 mm | 12.7 mm | 230.4 kg/km | 312 kg/km |
| 5 × 6.00 mm² | 0.31 mm | 14.0 mm | 288.0 kg/km | 389 kg/km |
| 7 × 6.00 mm² | 0.31 mm | 15.7 mm | 403.2 kg/km | 515 kg/km |
| 4 × 10.00 mm² | 0.41 mm | 18.8 mm | 384.0 kg/km | 595 kg/km |
| 5 × 10.00 mm² | 0.41 mm | 20.8 mm | 480.0 kg/km | 743 kg/km |
| 7 × 10.00 mm² | 0.41 mm | 23.2 mm | 672.0 kg/km | 995 kg/km |
| 4 × 16.00 mm² | 0.41 mm | 21.6 mm | 614.4 kg/km | 904 kg/km |
| 5 × 16.00 mm² | 0.41 mm | 24.3 mm | 768.0 kg/km | 1,146 kg/km |
| 7 × 16.00 mm² | 0.41 mm | 26.6 mm | 1,075.2 kg/km | 1,486 kg/km |
| 2 × 25.00 mm² | 0.41 mm | 22.4 mm | 480.0 kg/km | 833 kg/km |
| 4 × 25.00 mm² | 0.41 mm | 26.6 mm | 960.0 kg/km | 1,384 kg/km |
| 5 × 25.00 mm² | 0.41 mm | 29.5 mm | 1,200.0 kg/km | 1,726 kg/km |
| 3 × 35.00 mm² | 0.41 mm | 26.8 mm | 1,008.0 kg/km | 1,436 kg/km |
| 4 × 35.00 mm² | 0.41 mm | 29.5 mm | 1,344.0 kg/km | 1,819 kg/km |
Dimensions, copper content and cable weights are approximate reference values and may vary within applicable manufacturing tolerances. Other dimensions, conductor sizes, core counts, core identifications, sheath colours and custom constructions are available upon request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
RELATED SERIES
Halogen-Free Screened Control Cable with Numbered Cores
Low smoke zero halogen jacket with numbered cores for fast identification during panel wiring and maintenance.
View Product →
Halogen-Free Single Conductor Wiring Cable 450/750 V
Extended temperature range for control cabinet and switchgear wiring where flame behaviour is critical.
View Product →
Halogen-Free Screened Control Cable with Numbered Cores
Low smoke zero halogen construction with braid screening for reliable EMC performance in dense cabinets.
View Product →
Halogen-Free Single Conductor Wiring Cable 600 V UL
Flame retardant and UL recognised for North American panel builds and export-bound equipment.
View Product →