Halogen-Free Single Conductor Wiring Cable 450/750 V – FRNC

This 450/750 V halogen-free single conductor wiring cable is engineered for internal wiring in control cabinets, industrial equipment, generators, transformers and rail vehicles. Available in conductor sizes from 1.5 to 300 mm², it combines low-smoke, flame-retardant performance with good flexibility and an extended operating temperature range.

Key Highlights

Halogen-free FRNC insulation · 450/750 V rated · 1.5–300 mm² conductor range · Low smoke density · No flame propagation · Flame-retardant and self-extinguishing · Non-corrosive combustion gases · Extended temperature range · Good flexibility · Easy stripping · EN 45545-2 railway fire performance · UN/ECE R118 flame retardancy · PFAS-free · RoHS compliant

This halogen-free FRNC single conductor cable is designed for internal wiring applications where electrical safety, reduced smoke emission and controlled flame propagation are important.

Typical applications include:

  • Control cabinets, switchboards and electrical panels
  • Industrial machinery and production equipment
  • Generators and transformers
  • Communication equipment and electronic devices
  • Household appliances and electrical equipment
  • Power distribution and internal equipment wiring
  • Internal wiring of buses and rail vehicles
  • Cable harnesses and electrical assemblies

Its Class 5 flexible conductor supports convenient routing in confined spaces and across a wide range of conductor sizes. The cable is suitable for fixed installation and general flexible wiring but is not intended for continuous-flex drag chain applications unless separately qualified.

Component Description
Conductor Bare copper strands according to IEC 60228 and VDE 0295, Class 5
Optional conductor Tinned copper strands available on request
Insulation Special halogen-free, flame-retardant and non-corrosive FRNC compound
Color code Black, blue, brown, grey, yellow, green, purple, white, gentian blue or green/yellow
Custom options Additional conductor sizes, insulation colors and dimensional configurations available on request
Parameter Value
Nominal voltage U₀/U 450/750 V
Testing voltage 2500 V
Minimum bending radius 7.5 × d; 5 × d for one single bend
Temperature range – fixed installation −40°C to +90°C
Temperature range – flexible application −30°C to +90°C
Halogen-free performance According to IEC 60754-1 and VDE 0482-754-1
HCl development Less than 0.5% according to IEC 60754-1
pH value Greater than 4.3 according to IEC 60754-2
Conductivity Less than 10.0 µS/mm according to IEC 60754-2
Fluorine content Less than 0.1% according to IEC 60684-2
Flame propagation No flame propagation according to IEC 60332-3-24, IEC 60332-3-25 and EN 50305 Section 9.1.2
Flame retardancy According to ISO 6722 and UN/ECE R118
Fire performance Flame-retardant and self-extinguishing according to IEC 60332-1-2 and VDE 0482-332-1-2
Corrosive gas emission No development of corrosive combustion gases according to IEC 60754-2 and VDE 0482-754-2
Smoke density Low smoke density according to IEC 61034 and VDE 0482-1034
Railway fire protection R15 (EL1A) according to EN 45545-2 for hazard levels HL1–HL3
Flexibility Good
Restricted substances RoHS compliant and PFAS-free
Cross-Section (mm²) Largest Single Wire Ø (mm) Approx. Outer Ø (mm) Copper Weight (kg/km) Approx. Cable Weight (kg/km)
1.5 0.26 3.0 ± 10% 14.4 20
2.5 0.26 3.6 ± 10% 24.0 32
4 0.31 4.2 ± 10% 38.4 48
6 0.31 4.7 ± 10% 57.6 67
10 0.41 6.3 ± 10% 96.0 117
16 0.41 8.0 ± 10% 153.6 181
25 0.41 9.9 ± 10% 240 292
35 0.41 11.1 ± 10% 336 394
50 0.41 12.6 ± 10% 480 563
70 0.41 14.8 ± 10% 672 751
95 0.51 18.2 ± 10% 912 1,034
120 0.51 19.7 ± 10% 1,152 1,241
150 0.51 21.8 ± 10% 1,440 1,544
185 0.51 23.2 ± 10% 1,776 1,866
240 0.51 26.9 ± 10% 2,304 2,507
300 0.51 30.0 ± 10% 2,880 3,125

Other conductor sizes, insulation colors and customized dimensions are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day
Free samples for qualification
Cross-reference from any brand
Direct factory pricing — no middlemen

Your information is used only to prepare your quotation and is never shared with third parties.

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