Continuously Flexible Halogen-Free Robot Control Cable 300/500 V
This continuously flexible 300/500 V control cable is designed for robotic systems, long-travel drag chains and machinery exposed to combined bending and torsional movement. Halogen-free core insulation and a robust PUR outer sheath provide excellent mechanical endurance and resistance to oil, abrasion and industrial chemicals.
Key Highlights
Robot-compatible construction · More than 10 million bending cycles · High torsional endurance · Suitable for long-travel drag chains · 300/500 V rated · Reference 600 V UL/cUL rating · Halogen-free insulation · Flame-retardant and self-extinguishing · Robust PUR sheath · Excellent abrasion and oil resistance · Wide temperature range · Small bending radius · Compact design · PFAS-free material option
Recommended for control, monitoring and auxiliary power circuits in highly dynamic automation equipment.
Typical applications include:
- Industrial robots and multi-axis robot arms
- Long-travel drag chains
- Automated handling systems
- Machine tools and machining centers
- Packaging and production lines
- Material-handling equipment
- Applications involving repeated bending and torsion
Conductor: Extra-fine stranded bare copper, Class 6 according to IEC 60228
Core insulation: Special halogen-free polymer compound
Core identification: Black cores with consecutive white numbers according to EN 50334
Protective conductor: Green/yellow core included from three-core versions where required
Stranding: Cores arranged in mechanically optimized layers with nonwoven tape over each layer
High core counts: Cores arranged in optimized bundles where necessary to improve movement performance
Outer sheath: High-performance polyurethane compound
Sheath surface: Matte finish
Standard sheath color: Black, similar to RAL 9005
Nominal voltage: U₀/U 300/500 V
Reference UL/cUL voltage: 600 V
Test voltage: 2000 V core to core
Reference torsional endurance:
- Up to ±180° per meter: More than 10 million cycles
- Up to ±360° per meter: More than 5 million cycles
Minimum bending radius:
- Fixed installation: 3 × cable diameter
- Flexible travel up to 5 m: 7.5 × cable diameter
- Flexible travel over 5 m: 10 × cable diameter
Reference bending endurance: More than 10 million cycles
Temperature range:
- Fixed installation: −50°C to +90°C
- Flexible application: −40°C to +90°C
- Reference UL/cUL temperature: Up to +90°C
Halogen-free performance: According to IEC 60754-1
Flame performance: Flame-retardant and self-extinguishing according to IEC 60332-1-2; reference FT1 and FT2 performance
Oil resistance: Very good according to relevant PUR requirements of EN 50363-10-2
Chemical resistance: Good resistance to acids, alkaline solutions, solvents and hydraulic fluids
Sunlight resistance: According to HD 605
Ozone resistance: According to EN 50396
Saltwater resistance: Reference performance according to UL 1309
Compliance reference: RoHS and PFAS-free material options
Representative dimensions:
| Number of Cores × Cross-Section | Largest Single Wire Ø | Approx. Outer Ø | Copper Weight | Approx. Cable Weight |
| 2 × 0.50 mm² | 0.16 mm | 4.7 mm | 9.6 kg/km | 26 kg/km |
| 25 × 0.50 mm² | 0.16 mm | 14.4 mm | 120.0 kg/km | 264 kg/km |
| 4 × 0.75 mm² | 0.16 mm | 5.8 mm | 28.8 kg/km | 49 kg/km |
| 7 × 0.75 mm² | 0.16 mm | 7.4 mm | 50.4 kg/km | 77 kg/km |
| 12 × 0.75 mm² | 0.16 mm | 8.9 mm | 86.4 kg/km | 121 kg/km |
| 25 × 0.75 mm² | 0.16 mm | 15.7 mm | 180.0 kg/km | 321 kg/km |
| 2 × 1.00 mm² | 0.16 mm | 5.3 mm | 19.2 kg/km | 38 kg/km |
| 7 × 1.00 mm² | 0.16 mm | 7.8 mm | 67.2 kg/km | 102 kg/km |
| 12 × 1.00 mm² | 0.16 mm | 9.3 mm | 115.2 kg/km | 151 kg/km |
| 25 × 1.00 mm² | 0.16 mm | 16.8 mm | 240.0 kg/km | 395 kg/km |
Outer diameter tolerance: Approximately ±10%
Other conductor counts, cross-sections and customized constructions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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