UL/CSA High-Flex TPE/PUR Data Cable for Continuous Motion
This UL/CSA-rated high-flex data cable combines extra-fine copper conductors, TPE core insulation and an abrasion-resistant PUR outer sheath. It is engineered for continuous flexing, low-temperature operation and reliable signal transmission in demanding industrial motion systems.
Key Highlights
UL/CSA rated · UL AWM Style 21198 · Continuous-flex construction · Extra-fine copper conductors · Halogen-free TPE insulation · Flame-retardant and self-extinguishing · Abrasion-resistant PUR sheath · Flexible at low temperatures · Travel distances above 10 m possible · Small bending radius · Very good oil resistance · PWIS non-critical · RoHS compliant
Designed for data, measurement, signal and low-voltage control circuits in continuously moving machinery. Suitable for drag chains installed in construction machinery, material-handling equipment, automated production systems, packaging and woodworking machines, industrial robots, automotive manufacturing lines and automated storage systems.
Travel distances exceeding 10 m are possible when suitable cable-chain design and installation conditions are maintained.
- Conductor: Extra-fine stranded bare copper wires
- Core insulation: TPE
- Core identification: Colored cores based on DIN 47100
- Stranding: Specially adjusted layered construction with netting tape over each layer
- Additional wrapping: Non-woven tape over the outer layer
- Outer sheath: Matte PUR/TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
- Standard sheath color: Grey, similar to RAL 7032
- Peak operating voltage: Maximum 350 V
- UL/CSA voltage rating: 300 V
- UL rating: AWM Style 21198
- CSA rating: AWM I/II A/B
- Test voltage: 2000 V core-to-core
- Minimum bending radius for continuous flexing: 7.5 × cable diameter
- Fixed installation temperature: -50°C to +90°C
- Flexible application temperature: -40°C to +90°C
- UL/CSA temperature rating: Up to +80°C
- Radiation resistance: 5 × 10⁷ cJ/kg
- Halogen-free: According to IEC 60754-1 and VDE 0482-754-1
- Fire performance: Flame-retardant and self-extinguishing according to IEC 60332-1-2 and VDE 0482-332-1-2
- CSA flame tests: FT1 depending on cable size and FT2
- Oil resistance: Very good; TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
- Chemical resistance: Good resistance to acids, alkaline solutions, solvents and hydraulic fluids
- Continuous-flex performance: Very good
- Compliance: RoHS
Outer diameters are approximate and subject to a tolerance of ±10%.
| Cores × Cross-Section (mm²) | Largest Wire Ø (mm) | Outer Ø (mm) | Copper Weight (kg/km) | Cable Weight (kg/km) |
| 3 × 0.14 | 0.11 | 3.8 | 4.0 | 16 |
| 4 × 0.14 | 0.11 | 4.1 | 5.4 | 19 |
| 5 × 0.14 | 0.11 | 4.5 | 6.7 | 23 |
| 7 × 0.14 | 0.11 | 4.9 | 9.4 | 28 |
| 10 × 0.14 | 0.11 | 5.6 | 13.4 | 36 |
| 14 × 0.14 | 0.11 | 6.0 | 18.8 | 45 |
| 18 × 0.14 | 0.11 | 6.6 | 24.2 | 54 |
| 25 × 0.14 | 0.11 | 7.6 | 33.6 | 71 |
| 3 × 0.25 | 0.11 | 4.2 | 7.2 | 21 |
| 4 × 0.25 | 0.11 | 4.4 | 9.6 | 25 |
| 5 × 0.25 | 0.11 | 4.8 | 12.0 | 30 |
| 7 × 0.25 | 0.11 | 5.4 | 16.8 | 37 |
| 10 × 0.25 | 0.11 | 6.2 | 24.0 | 49 |
| 14 × 0.25 | 0.11 | 6.6 | 33.6 | 62 |
| 18 × 0.25 | 0.11 | 7.3 | 43.2 | 77 |
| 25 × 0.25 | 0.11 | 8.6 | 60.0 | 102 |
| 3 × 0.34 | 0.11 | 4.4 | 9.8 | 24 |
| 4 × 0.34 | 0.11 | 4.7 | 13.1 | 29 |
| 5 × 0.34 | 0.11 | 5.2 | 16.3 | 35 |
| 7 × 0.34 | 0.11 | 5.8 | 22.8 | 44 |
| 10 × 0.34 | 0.11 | 6.6 | 32.6 | 59 |
| 14 × 0.34 | 0.11 | 7.1 | 45.7 | 75 |
| 18 × 0.34 | 0.11 | 7.8 | 58.8 | 93 |
| 25 × 0.34 | 0.11 | 9.2 | 81.6 | 124 |
Cross-sections of 0.50 mm² and 0.75 mm², US 2 color coding, alternative colors and customized dimensions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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