Single-Core High-Voltage Cable Assembly with PCON12 Connector

This flexible high-voltage cable assembly features a screened single-core 0.6/1 kV cable terminated with a PCON12 connector. Its combined aluminum-foil and tinned-copper-braid screen supports reliable high-voltage connections in electric mobile machinery and special vehicles.

Key Highlights

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Recommended for high-voltage vehicle circuits requiring a PCON12 connector interface.

Typical applications include:

  • Electric agricultural vehicles
  • Construction machinery
  • Special-purpose vehicles
  • High-voltage auxiliary equipment
  • Power-distribution connections
  • Electrified pumps and compressors
  • Customized vehicle cable assemblies

The connector, terminal, keying and cable cross-section must be matched to the system current and mating component.

Connection cable: Extra-fine stranded bare-copper single conductor

Core insulation: Special TPFP compound

Primary screen: Aluminum foil

Overall screen: Tinned-copper wire braid

Outer sheath: TPE-U

Standard sheath color: Orange

Connection end 1: PCON12 high-voltage connector

Connector coding: B-coded reference configuration

Connection end 2: Cut flush and unterminated

Screen at free end: Cut flush and unterminated

Identification: Customized item and batch identification available

Maximum nominal cable voltage: U₀/U 0.6/1 kV AC/DC

Cable temperature range:

  • Fixed installation: −50°C to +90°C
  • Flexible application: −40°C to +90°C
  • Limited exposure: Up to +125°C for 2000 hours

Reference cable standards:

  • DIN EN 60228
  • DIN EN 50525
  • DIN EN 50290-2-30
  • DIN EN 50620
  • DIN EN 60811

Assembly rating: Limited by the lowest-rated cable, terminal, seal or connector component

Connector validation: Required for current capacity, voltage, keying, environmental sealing, mating cycles and vehicle installation conditions

Reference assembly configuration:

Connector Coding Cable Cross-Section Approx. Cable Outer Ø Reference Cable Length Free End
PCON12 B-coded 1 × 16.00 mm² 10.2 mm 2000 mm Cut flush

Customer-specific cable lengths and free-end preparation are available on request.

Other conductor sizes must be checked for compatibility with the connector terminal and sealing range.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Engineering Support for Your Application

Tell Us How Your Cable Needs to Move

Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.

  • 01 Motion type, travel distance and minimum bend radius
  • 02 Voltage, current, signal protocol and shielding needs
  • 03 Operating environment, target service life and quantity
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