Shielded High-Flex Twisted Pair TPE/PUR Data Cable

This continuously flexible twisted-pair data cable combines extra-fine copper conductors, TPE core insulation, an overall tinned copper braid and a matte PUR outer sheath. It is engineered for long-travel drag chains requiring reliable EMC protection, low-temperature flexibility and resistance to oils, abrasion and industrial chemicals.

Key Highlights

Twisted-pair construction · Overall tinned copper braid · Good EMC performance · Reduced crosstalk · Continuous drag-chain operation · Long travel exceeding 10 m · TPE insulation · Matte PUR sheath · Halogen-free · Flexible down to −40°C · Oil and chemical resistant · High abrasion resistance · PWIS-uncritical · PFAS-free · RoHS compliant

Application
Construction
Technical Data
Dimensions
Packaging

Designed for continuously moving paired signal and data connections in:

Industrial automation systems
Handling and material-handling equipment
Drag chains and energy chains
Woodworking machinery
Packaging machines
Industrial robots
Automotive production equipment
High-bay warehouse systems
Encoder, sensor and control connections
Long-travel applications exceeding 10 m

The twisted-pair construction reduces crosstalk between signal circuits, while the overall tinned copper braid provides reliable protection against external electromagnetic interference.

Conductor: Extra-fine bare copper strands
Core insulation: TPE
Core identification: Color-coded with reference to DIN 47100
Pair arrangement: Insulated cores twisted into pairs
Cable assembly: Pairs stranded in specially adjusted layers
Intermediate protection: Non-woven tape over each layer
Inner wrapping: Non-woven tape
Overall screen: Tinned copper wire braid
Outer wrapping: Non-woven tape
Outer sheath: PUR, TMPU reference compound according to EN 50363-10-2 and VDE 0207-363-10-2
Sheath surface: Matte
Standard sheath color: Gray, similar to RAL 7032
Material characteristics: Halogen-free, PFAS-free and PWIS-uncritical reference construction

Maximum peak operating voltage: 350 V according to VDE 0812 reference design
Test voltage, core to core: 1500 V
Test voltage, core to screen: 1200 V
Minimum bending radius, continuously flexible application: 7.5 × cable outer diameter
Fixed installation temperature range: −50°C to +90°C
Flexible application temperature range: −40°C to +90°C
Radiation resistance: Approximately 1 × 10⁷ cJ/kg
Halogen-free performance: IEC 60754-1 and VDE 0482-754-1 reference
Oil resistance: Very good, TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
Chemical resistance: Good resistance to acids, alkaline solutions, solvents and hydraulic fluids
Continuous-flex performance: Very good
Weather resistance: Very good
Long-travel suitability: Travel distances exceeding 10 m are possible
Environmental compliance: RoHS-compliant and PFAS-free reference construction
Reference conformity: CE

Pair Configuration	Largest Single-Wire Ø (mm)	Approx. Outer Ø ±10% (mm)	Copper Weight (kg/km)	Approx. Cable Weight (kg/km)
2 × 2 × 0.14 mm²	0.11	4.4	17.4	29
3 × 2 × 0.14 mm²	0.11	4.9	20.2	30
4 × 2 × 0.14 mm²	0.11	5.6	24.7	40
5 × 2 × 0.14 mm²	0.11	6.0	28.8	43
6 × 2 × 0.14 mm²	0.11	6.4	31.5	52
7 × 2 × 0.14 mm²	0.11	6.7	35.9	59
10 × 2 × 0.14 mm²	0.11	7.9	47.5	72
14 × 2 × 0.14 mm²	0.11	9.0	62.7	97
18 × 2 × 0.14 mm²	0.11	10.0	89.6	127
25 × 2 × 0.14 mm²	0.11	11.7	114.3	167
2 × 2 × 0.25 mm²	0.11	4.9	21.8	33
3 × 2 × 0.25 mm²	0.11	5.5	28.3	41
4 × 2 × 0.25 mm²	0.11	6.4	36.1	51
5 × 2 × 0.25 mm²	0.11	6.9	41.1	60
6 × 2 × 0.25 mm²	0.11	7.1	47.3	69
7 × 2 × 0.25 mm²	0.11	7.4	54.1	81
10 × 2 × 0.25 mm²	0.11	8.9	70.8	100
14 × 2 × 0.25 mm²	0.11	10.9	108.7	150
18 × 2 × 0.25 mm²	0.11	11.6	133.4	185
25 × 2 × 0.25 mm²	0.11	13.8	171.9	259
2 × 2 × 0.34 mm²	0.11	5.2	20.3	38
3 × 2 × 0.34 mm²	0.11	5.8	34.9	47
4 × 2 × 0.34 mm²	0.11	6.9	43.2	62
5 × 2 × 0.34 mm²	0.11	7.4	53.1	72
7 × 2 × 0.34 mm²	0.11	8.0	66.4	94
10 × 2 × 0.34 mm²	0.11	9.6	90.5	122
14 × 2 × 0.34 mm²	0.11	11.6	138.3	179
18 × 2 × 0.34 mm²	0.11	12.5	169.2	220
25 × 2 × 0.34 mm²	0.11	14.7	247.3	310
2 × 2 × 0.50 mm²	0.11	6.3	34.6	51
3 × 2 × 0.50 mm²	0.11	6.9	47.3	67
4 × 2 × 0.50 mm²	0.11	7.9	61.4	84
5 × 2 × 0.50 mm²	0.11	8.8	73.1	101
7 × 2 × 0.50 mm²	0.11	9.4	108.4	134
10 × 2 × 0.50 mm²	0.11	11.3	143.3	186
14 × 2 × 0.50 mm²	0.11	13.5	191.7	251
18 × 2 × 0.50 mm²	0.11	14.7	257.8	329
25 × 2 × 0.50 mm²	0.11	17.0	336.5	429
2 × 2 × 0.75 mm²	0.11	7.2	47.4	69
3 × 2 × 0.75 mm²	0.11	7.9	66.2	84
4 × 2 × 0.75 mm²	0.11	8.9	101.0	107
5 × 2 × 0.75 mm²	0.11	10.4	118.8	147
7 × 2 × 0.75 mm²	0.11	11.6	148.0	208
10 × 2 × 0.75 mm²	0.11	13.5	228.0	263
14 × 2 × 0.75 mm²	0.11	16.1	296.9	366
18 × 2 × 0.75 mm²	0.11	17.3	366.1	456
25 × 2 × 0.75 mm²	0.11	20.1	480.5	597

Other pair counts, conductor sizes, sheath colors and customized dimensions are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing

30+Countries Served

10K㎡Factory Floor

35+Certifications

About Our Factory Talk to an Engineer

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day

Free samples for qualification

Cross-reference from any brand

Direct factory pricing — no middlemen