Shielded High-Flex Sensor Cable up to 150°C
This compact shielded sensor cable is designed for measurement systems, miniature sensors and strain gauge connections requiring high flexibility and small bending radii. FEP-insulated conductors, an ≥85% coverage copper braid and a smooth PUR outer sheath provide low capacitance, mechanical durability and resistance to oil and fuel.
Key Highlights
Compact sensor cable construction · Temperature resistance up to +150°C · Conductor resistance up to +180°C · High flexibility · Small bending radius · Low capacitance · ≥85% tinned copper braid coverage · Smooth PUR outer sheath · Very good oil resistance · Good fuel resistance · High abrasion resistance · Small outer diameter · Unshielded and assembled options available · RoHS compliant
Suitable for low-voltage sensor, measuring and testing connections in confined spaces and elevated-temperature environments.
Typical applications include:
- Miniature sensor supply cables
- Strain gauge connections
- Measurement and testing equipment
- Modular measuring systems
- Industrial sensor assemblies
- Laboratory instruments
- Compact automation equipment
- Oil- and fuel-exposed machinery
- Pre-assembled sensor cable harnesses
The cable can also be customized as a single-channel or four-channel type K thermocouple cable.
- Conductor: Fine-stranded tinned copper
- Small conductor versions: Silver-plated copper available from AWG 32
- Core insulation: Heat-resistant FEP
- Core identification: Based on DIN 47100
- Wrapping: Protective foil
- Overall shielding: Tinned copper wire braid
- Minimum optical braid coverage: 85%
- Outer sheath: Smooth-surface PUR compound
- Standard sheath color: Black, similar to RAL 9005
- Unshielded and ready-assembled versions available on request
- Peak operating voltage: Maximum 48 V
- Testing voltage, core to core: 600 V
- Testing voltage, core to screen: 600 V
- Minimum bending radius, fixed: 2 × cable diameter for one single bend
- Minimum bending radius, flexible: 10 × cable diameter
- Fixed cable temperature range: -50°C to +150°C
- Flexible cable temperature range: -40°C to +150°C
- Maximum exposure at +150°C: Up to 3000 hours
- Maximum conductor temperature: +180°C
- Short-time conductor temperature: Up to +205°C
- Capacitance: Low
- Oil resistance: Very good
- PUR sheath performance: Based on EN 50363-10-2
- Fuel resistance: Good
- Abrasion resistance: High
- Flexibility: High
- RoHS compliant
Approximate outer diameters are subject to a tolerance of ±10%.
| Cable Configuration | Copper Weight (kg/km) | Approx. Cable Weight (kg/km) | Approx. Outer Ø (mm) |
| 2 × AWG 34/7 | 5.7 | 8 | 2.2 |
| 3 × AWG 34/7 | 6.0 | 8 | 2.3 |
| 4 × AWG 34/7 | 6.0 | 9 | 2.4 |
| 6 × AWG 34/7 | 8.1 | 11 | 2.6 |
| 8 × AWG 34/7 | 10.2 | 14 | 2.9 |
| 2 × AWG 32/7 | 6.0 | 8 | 2.3 |
| 3 × AWG 32/7 | 6.3 | 9 | 2.3 |
| 4 × AWG 32/7 | 6.5 | 10 | 2.5 |
| 6 × AWG 32/7 | 9.0 | 13 | 2.8 |
| 8 × AWG 32/7 | 11.0 | 16 | 3.1 |
| 2 × AWG 30/7 | 6.4 | 9 | 2.4 |
| 3 × AWG 30/7 | 7.4 | 10 | 2.5 |
| 4 × AWG 30/7 | 9.1 | 12 | 2.6 |
| 6 × AWG 30/7 | 10.9 | 15 | 2.9 |
| 8 × AWG 30/7 | 12.9 | 18 | 3.2 |
| 2 × AWG 28/7 | 8.6 | 11 | 2.6 |
| 3 × AWG 28/7 | 9.8 | 13 | 2.7 |
| 4 × AWG 28/7 | 10.8 | 14 | 2.8 |
| 6 × AWG 28/7 | 14.3 | 19 | 3.1 |
| 8 × AWG 28/7 | 18.1 | 25 | 3.8 |
| 2 × AWG 26/7 | 11.5 | 15 | 3.0 |
| 3 × AWG 26/7 | 12.7 | 17 | 3.1 |
| 4 × AWG 26/7 | 14.6 | 20 | 3.3 |
| 6 × AWG 26/7 | 19.1 | 28 | 3.9 |
| 8 × AWG 26/7 | 25.1 | 35 | 4.4 |
| 2 × AWG 24/7 | 12.8 | 17 | 3.2 |
| 3 × AWG 24/7 | 15.3 | 20 | 3.3 |
| 4 × AWG 24/7 | 18.7 | 26 | 3.8 |
| 6 × AWG 24/7 | 25.3 | 36 | 4.4 |
| 8 × AWG 24/7 | 31.8 | 45 | 4.8 |
Other conductor sizes, core counts, sheath colors and assembled cable options are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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