Shielded Halogen-Free UL/CSA Control Cable with Inner Sheath 300/500 V
This flexible halogen-free control cable combines a protective inner sheath with an overall tinned copper braid for enhanced mechanical stability and electromagnetic protection. Its numbered cores, low-smoke FRNC materials and wide range of conductor sizes make it suitable for demanding industrial automation and plant-engineering applications.
Key Highlights
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Recommended for control and power connections requiring EMC protection, additional internal mechanical protection and enhanced fire performance.
Typical applications include:
- Industrial automation systems
- Transport and material-handling equipment
- Industrial plant construction
- Machine tools and production machinery
- Control cabinets and electrical panels
- Automotive manufacturing systems
- Railway and infrastructure equipment
- Conductor: Flexible bare copper strands
- Conductor class: Class 5 in reference to IEC 60228
- Core insulation: Special halogen-free polymer compound
- Core identification: Black cores with consecutive white numbers
- Numbering reference: EN 50334
- Protective conductor: Green/yellow core from three-core constructions where applicable
- Core assembly: Cores stranded together in layers
- Inner sheath: Halogen-free polymer compound
- Overall screen: Tinned copper wire braid
- Outer sheath: Flame-retardant, non-corrosive, halogen-free polymer compound
- Standard sheath color: Grey, similar to RAL 7000
- Other sheath colors available on request
- Nominal voltage: 300/500 V
- UL/CSA voltage rating: 600 V
- Test voltage, core to core: 3000 V
- Test voltage, core to screen: 2000 V
- Minimum bending radius for fixed installation: 5 × cable outer diameter
- Minimum bending radius for flexible application: 10 × cable outer diameter
- Fixed operating temperature: −40°C to +90°C
- Flexible operating temperature: −30°C to +90°C
- UL temperature rating: Up to +75°C
- CSA temperature rating: Up to +80°C
- Halogen-free performance: In reference to IEC 60754-1
- Flame propagation: In reference to IEC 60332-3-24 and IEC 60332-3-25, Category C or D
- Single-cable flame performance: In reference to IEC 60332-1-2
- North American flame performance: CSA FT1
- Corrosiveness of combustion gases: In reference to IEC 60754-2
- Smoke density: In reference to IEC 61034
- EMC protection: Overall tinned copper braid
- Material characteristic: PFAS-free formulation
- Compliance: RoHS
- Certification options: Subject to the applicable HULK UL and CSA certification scope
| Conductor Size | Cores | Approx. Outer Ø (mm) | Copper Weight (kg/km) | Approx. Cable Weight (kg/km) |
| AWG 20 / 0.50 mm² | 2 | 7.0 | 23.3 | 74 |
| AWG 20 / 0.50 mm² | 3 | 7.3 | 28.5 | 82 |
| AWG 20 / 0.50 mm² | 4 | 7.8 | 34.9 | 95 |
| AWG 20 / 0.50 mm² | 5 | 8.4 | 41.5 | 110 |
| AWG 20 / 0.50 mm² | 7 | 9.1 | 53.3 | 134 |
| AWG 20 / 0.50 mm² | 8 | 10.4 | 60.5 | 164 |
| AWG 20 / 0.50 mm² | 9 | 11.1 | 77.9 | 189 |
| AWG 20 / 0.50 mm² | 10 | 11.3 | 87.1 | 196 |
| AWG 20 / 0.50 mm² | 12 | 11.5 | 97.4 | 213 |
| AWG 20 / 0.50 mm² | 14 | 12.4 | 108.0 | 244 |
| AWG 20 / 0.50 mm² | 16 | 12.9 | 121.6 | 268 |
| AWG 20 / 0.50 mm² | 18 | 13.7 | 132.1 | 296 |
| AWG 20 / 0.50 mm² | 25 | 16.3 | 193.3 | 409 |
| AWG 20 / 0.50 mm² | 30 | 16.7 | 219.2 | 451 |
| AWG 20 / 0.50 mm² | 34 | 18.0 | 247.9 | 511 |
| AWG 20 / 0.50 mm² | 40 | 19.5 | 287.2 | 602 |
| AWG 20 / 0.50 mm² | 41 | 19.5 | 292.4 | 608 |
| AWG 20 / 0.50 mm² | 61 | 22.3 | 405.2 | 813 |
| AWG 19 / 0.75 mm² | 2 | 7.6 | 28.8 | 87 |
| AWG 19 / 0.75 mm² | 3 | 7.9 | 36.1 | 97 |
| AWG 19 / 0.75 mm² | 4 | 8.4 | 46.2 | 113 |
| AWG 19 / 0.75 mm² | 5 | 9.3 | 53.5 | 134 |
| AWG 19 / 0.75 mm² | 7 | 9.9 | 69.8 | 160 |
| AWG 19 / 0.75 mm² | 8 | 11.5 | 93.5 | 209 |
| AWG 19 / 0.75 mm² | 9 | 12.3 | 100.9 | 230 |
| AWG 19 / 0.75 mm² | 10 | 12.7 | 111.5 | 244 |
| AWG 19 / 0.75 mm² | 12 | 13.0 | 126.0 | 267 |
| AWG 19 / 0.75 mm² | 14 | 13.7 | 140.6 | 297 |
| AWG 19 / 0.75 mm² | 16 | 14.3 | 159.3 | 328 |
| AWG 19 / 0.75 mm² | 18 | 15.1 | 173.9 | 361 |
| AWG 19 / 0.75 mm² | 25 | 18.0 | 253.5 | 499 |
| AWG 19 / 0.75 mm² | 30 | 18.7 | 290.1 | 563 |
| AWG 19 / 0.75 mm² | 34 | 20.1 | 327.6 | 636 |
| AWG 19 / 0.75 mm² | 40 | 21.6 | 379.8 | 735 |
| AWG 19 / 0.75 mm² | 41 | 21.6 | 387.0 | 745 |
| AWG 19 / 0.75 mm² | 61 | 25.2 | 542.8 | 1028 |
| AWG 18 / 1.00 mm² | 2 | 7.8 | 33.6 | 94 |
| AWG 18 / 1.00 mm² | 3 | 8.2 | 44.6 | 108 |
| AWG 18 / 1.00 mm² | 4 | 8.9 | 55.8 | 129 |
| AWG 18 / 1.00 mm² | 5 | 9.5 | 67.3 | 149 |
| AWG 18 / 1.00 mm² | 7 | 10.4 | 86.6 | 183 |
| AWG 18 / 1.00 mm² | 8 | 12.2 | 112.9 | 241 |
| AWG 18 / 1.00 mm² | 9 | 12.9 | 126.0 | 264 |
| AWG 18 / 1.00 mm² | 10 | 13.3 | 135.7 | 277 |
| AWG 18 / 1.00 mm² | 12 | 13.6 | 155.0 | 304 |
| AWG 18 / 1.00 mm² | 14 | 14.1 | 178.4 | 337 |
| AWG 18 / 1.00 mm² | 18 | 15.8 | 237.7 | 430 |
| AWG 18 / 1.00 mm² | 25 | 18.8 | 314.2 | 572 |
| AWG 18 / 1.00 mm² | 30 | 19.6 | 370.2 | 657 |
| AWG 18 / 1.00 mm² | 34 | 21.0 | 409.9 | 732 |
| AWG 18 / 1.00 mm² | 40 | 22.5 | 476.7 | 845 |
| AWG 18 / 1.00 mm² | 41 | 22.5 | 486.3 | 857 |
| AWG 18 / 1.00 mm² | 61 | 26.3 | 690.5 | 1191 |
| AWG 16 / 1.50 mm² | 2 | 8.4 | 44.6 | 112 |
| AWG 16 / 1.50 mm² | 3 | 9.0 | 60.6 | 135 |
| AWG 16 / 1.50 mm² | 4 | 9.6 | 76.9 | 158 |
| AWG 16 / 1.50 mm² | 5 | 10.7 | 103.6 | 199 |
| AWG 16 / 1.50 mm² | 7 | 11.5 | 136.7 | 243 |
| AWG 16 / 1.50 mm² | 8 | 13.5 | 154.9 | 301 |
| AWG 16 / 1.50 mm² | 9 | 14.2 | 173.6 | 330 |
| AWG 16 / 1.50 mm² | 10 | 14.7 | 188.1 | 349 |
| AWG 16 / 1.50 mm² | 12 | 15.0 | 217.1 | 385 |
| AWG 16 / 1.50 mm² | 14 | 15.8 | 266.5 | 446 |
| AWG 16 / 1.50 mm² | 18 | 17.7 | 332.5 | 557 |
| AWG 16 / 1.50 mm² | 25 | 21.1 | 443.6 | 748 |
| AWG 16 / 1.50 mm² | 30 | 21.7 | 523.9 | 848 |
| AWG 16 / 1.50 mm² | 34 | 23.5 | 583.3 | 959 |
| AWG 16 / 1.50 mm² | 40 | 25.4 | 679.9 | 1117 |
| AWG 16 / 1.50 mm² | 41 | 25.4 | 694.3 | 1126 |
| AWG 16 / 1.50 mm² | 61 | 29.4 | 996.7 | 1574 |
| AWG 14 / 2.50 mm² | 2 | 9.8 | 67.3 | 157 |
| AWG 14 / 2.50 mm² | 3 | 10.7 | 103.6 | 202 |
| AWG 14 / 2.50 mm² | 4 | 11.4 | 131.8 | 238 |
| AWG 14 / 2.50 mm² | 5 | 12.7 | 159.5 | 290 |
| AWG 14 / 2.50 mm² | 7 | 13.8 | 207.9 | 357 |
| AWG 14 / 2.50 mm² | 8 | 16.2 | 257.0 | 454 |
| AWG 14 / 2.50 mm² | 9 | 17.1 | 288.9 | 498 |
| AWG 14 / 2.50 mm² | 10 | 17.6 | 313.2 | 528 |
| AWG 14 / 2.50 mm² | 12 | 18.3 | 361.8 | 596 |
| AWG 14 / 2.50 mm² | 18 | 21.2 | 515.7 | 822 |
| AWG 14 / 2.50 mm² | 25 | 25.5 | 704.0 | 1115 |
| AWG 12 / 4.00 mm² | 3 | 12.3 | 151.3 | 228 |
| AWG 12 / 4.00 mm² | 4 | 13.4 | 193.3 | 337 |
| AWG 12 / 4.00 mm² | 5 | 14.7 | 236.1 | 405 |
| AWG 12 / 4.00 mm² | 7 | 16.2 | 333.8 | 526 |
| AWG 10 / 6.00 mm² | 3 | 14.0 | 216.7 | 377 |
| AWG 10 / 6.00 mm² | 4 | 15.5 | 295.1 | 477 |
| AWG 10 / 6.00 mm² | 5 | 17.0 | 360.9 | 575 |
| AWG 8 / 10.00 mm² | 4 | 20.2 | 466.9 | 791 |
| AWG 8 / 10.00 mm² | 5 | 22.3 | 572.4 | 960 |
| AWG 6 / 16.00 mm² | 4 | 24.3 | 717.0 | 1144 |
| AWG 4 / 25.00 mm² | 4 | 29.7 | 1079.0 | 1758 |
| AWG 2 / 35.00 mm² | 4 | 33.8 | 1480.9 | 2358 |
Other conductor sizes, core counts, screening coverage, sheath colors and customized dimensions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity
