Shielded Halogen-Free UL/CSA Control Cable 300/500 V

This flexible halogen-free control cable features an overall tinned copper braid for reliable electromagnetic shielding in industrial automation and control systems. Numbered cores simplify installation, while its low-smoke, flame-retardant and non-corrosive construction supports safer operation in demanding industrial environments.

Key Highlights

Overall tinned copper screen · Reliable EMC protection · Halogen-free FRNC construction · UL/CSA 600 V option · Numbered cores · Flexible Class 5 conductors · No flame propagation · Low smoke density · Non-corrosive combustion gases · PFAS-free · RoHS compliant

Application
Construction
Technical Data
Dimensions
Packaging

Recommended for interference-sensitive control and power connections requiring flexible conductors, EMC protection and enhanced fire performance.

Typical applications include:

Industrial automation systems
Material-handling and transport systems
Industrial plant construction
Machine tools and production machinery
Control cabinets and switchboards
Automotive manufacturing equipment
Railway and infrastructure systems

Conductor: Flexible bare copper strands
Conductor class: Class 5 in reference to IEC 60228
Core insulation: Special halogen-free polymer compound
Core identification: Black cores with consecutive white numbers
Numbering reference: EN 50334
Protective conductor: Green/yellow core from three-core constructions where applicable
Core assembly: Cores stranded together in layers
Wrapping: Protective foil
Overall screen: Tinned copper wire braid
Outer sheath: Flame-retardant, non-corrosive, halogen-free polymer compound
Standard sheath color: Grey, similar to RAL 7000
Other sheath colors available on request

Nominal voltage: 300/500 V
UL/CSA voltage rating: 600 V
Test voltage, core to core: 3000 V
Test voltage, core to screen: 2000 V
Minimum bending radius for fixed installation: 5 × cable outer diameter
Minimum bending radius for flexible application: 10 × cable outer diameter
Fixed operating temperature: −40°C to +90°C
Flexible operating temperature: −30°C to +90°C
UL temperature rating: Up to +75°C
CSA temperature rating: Up to +80°C
Halogen-free performance: In reference to IEC 60754-1
Flame propagation: In reference to IEC 60332-3-24 and IEC 60332-3-25, Category C or D
Single-cable flame performance: In reference to IEC 60332-1-2
North American flame performance: CSA FT1
Corrosiveness of combustion gases: In reference to IEC 60754-2
Smoke density: In reference to IEC 61034
EMC protection: Overall tinned copper braid
Material characteristic: PFAS-free formulation
Compliance: RoHS
Certification options: Subject to the applicable HULK UL and CSA certification scope

Conductor Size	Cores	Approx. Outer Ø (mm)	Copper Weight (kg/km)	Approx. Cable Weight (kg/km)
AWG 20 / 0.50 mm²	2	5.7	20.8	45
AWG 20 / 0.50 mm²	3	6.0	26.0	54
AWG 20 / 0.50 mm²	4	6.4	32.2	64
AWG 20 / 0.50 mm²	5	7.0	38.7	76
AWG 20 / 0.50 mm²	7	7.6	50.3	96
AWG 20 / 0.50 mm²	8	8.9	58.4	121
AWG 20 / 0.50 mm²	9	9.4	63.6	131
AWG 20 / 0.50 mm²	10	9.6	70.6	136
AWG 20 / 0.50 mm²	12	9.8	80.9	152
AWG 20 / 0.50 mm²	14	10.7	103.4	188
AWG 20 / 0.50 mm²	16	11.2	113.8	206
AWG 20 / 0.50 mm²	18	12.0	128.3	234
AWG 20 / 0.50 mm²	25	13.8	168.2	306
AWG 20 / 0.50 mm²	30	15.0	198.0	361
AWG 20 / 0.50 mm²	34	16.3	239.4	429
AWG 20 / 0.50 mm²	40	17.6	278.3	503
AWG 20 / 0.50 mm²	41	17.6	283.4	514
AWG 20 / 0.50 mm²	61	20.2	395.6	693
AWG 19 / 0.75 mm²	2	6.2	25.1	52
AWG 19 / 0.75 mm²	3	6.5	33.3	64
AWG 19 / 0.75 mm²	4	7.0	41.8	77
AWG 19 / 0.75 mm²	5	7.8	50.4	94
AWG 19 / 0.75 mm²	7	8.4	67.8	118
AWG 19 / 0.75 mm²	8	9.8	76.9	145
AWG 19 / 0.75 mm²	9	10.8	100.4	181
AWG 19 / 0.75 mm²	10	11.0	103.7	182
AWG 19 / 0.75 mm²	12	11.3	122.2	207
AWG 19 / 0.75 mm²	14	12.0	136.8	235
AWG 19 / 0.75 mm²	16	12.6	151.5	259
AWG 19 / 0.75 mm²	18	13.2	169.3	286
AWG 19 / 0.75 mm²	25	16.3	245.1	416
AWG 19 / 0.75 mm²	30	16.8	281.4	468
AWG 19 / 0.75 mm²	34	18.2	318.5	534
AWG 19 / 0.75 mm²	40	19.7	370.3	625
AWG 19 / 0.75 mm²	41	19.7	377.5	635
AWG 19 / 0.75 mm²	61	22.9	532.4	879
AWG 18 / 1.00 mm²	2	6.4	30.9	58
AWG 18 / 1.00 mm²	3	6.8	41.8	73
AWG 18 / 1.00 mm²	4	7.3	51.5	87
AWG 18 / 1.00 mm²	5	8.0	63.7	107
AWG 18 / 1.00 mm²	7	8.9	84.6	139
AWG 18 / 1.00 mm²	8	10.1	96.2	165
AWG 18 / 1.00 mm²	9	11.2	118.2	200
AWG 18 / 1.00 mm²	10	11.4	131.8	210
AWG 18 / 1.00 mm²	12	11.9	151.2	241
AWG 18 / 1.00 mm²	14	12.4	170.6	268
AWG 18 / 1.00 mm²	18	13.9	216.7	340
AWG 18 / 1.00 mm²	25	16.9	312.8	483
AWG 18 / 1.00 mm²	30	17.7	361.3	556
AWG 18 / 1.00 mm²	34	19.1	400.7	629
AWG 18 / 1.00 mm²	40	20.6	467.1	730
AWG 18 / 1.00 mm²	41	20.6	476.7	742
AWG 18 / 1.00 mm²	61	24.0	687.8	1042
AWG 16 / 1.50 mm²	2	7.0	41.8	71
AWG 16 / 1.50 mm²	3	7.5	57.5	92
AWG 16 / 1.50 mm²	4	8.1	73.4	113
AWG 16 / 1.50 mm²	5	9.0	89.4	139
AWG 16 / 1.50 mm²	7	9.8	120.1	178
AWG 16 / 1.50 mm²	8	11.8	151.1	236
AWG 16 / 1.50 mm²	9	12.5	165.8	259
AWG 16 / 1.50 mm²	10	12.8	183.6	272
AWG 16 / 1.50 mm²	12	13.3	212.5	313
AWG 16 / 1.50 mm²	14	13.9	245.5	354
AWG 16 / 1.50 mm²	18	15.8	324.1	464
AWG 16 / 1.50 mm²	25	19.2	441.8	644
AWG 16 / 1.50 mm²	30	19.8	514.5	734
AWG 16 / 1.50 mm²	34	21.4	581.2	835
AWG 16 / 1.50 mm²	40	23.1	669.4	963
AWG 16 / 1.50 mm²	41	23.1	683.8	972
AWG 16 / 1.50 mm²	61	27.1	992.6	1403
AWG 14 / 2.50 mm²	2	8.3	63.8	101
AWG 14 / 2.50 mm²	3	9.0	89.4	136
AWG 14 / 2.50 mm²	4	9.7	115.3	168
AWG 14 / 2.50 mm²	5	11.0	151.7	220
AWG 14 / 2.50 mm²	7	12.1	204.1	286
AWG 14 / 2.50 mm²	8	14.1	236.0	346
AWG 14 / 2.50 mm²	9	15.2	260.4	386
AWG 14 / 2.50 mm²	10	15.7	304.8	428
AWG 14 / 2.50 mm²	12	16.4	353.1	493
AWG 14 / 2.50 mm²	18	19.3	513.9	712
AWG 14 / 2.50 mm²	25	23.4	693.5	965
AWG 12 / 4.00 mm²	3	10.6	146.8	205
AWG 12 / 4.00 mm²	4	11.5	189.5	256
AWG 12 / 4.00 mm²	5	12.8	231.6	316
AWG 12 / 4.00 mm²	7	14.1	312.8	412
AWG 10 / 6.00 mm²	3	12.3	208.9	284
AWG 10 / 6.00 mm²	4	13.6	270.2	362
AWG 10 / 6.00 mm²	5	15.1	332.3	449
AWG 8 / 10.00 mm²	4	18.3	457.8	636
AWG 8 / 10.00 mm²	5	20.2	562.9	783
AWG 6 / 16.00 mm²	4	22.2	706.7	927
AWG 4 / 25.00 mm²	4	27.4	1074.8	1450
AWG 2 / 35.00 mm²	4	31.3	1471.8	1959

Other conductor sizes, core counts, screening coverage and customized dimensions are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing

30+Countries Served

10K㎡Factory Floor

35+Certifications

About Our Factory Talk to an Engineer

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day

Free samples for qualification

Cross-reference from any brand

Direct factory pricing — no middlemen