Screened PUR INTERBUS Hybrid Cable for Automotive Manufacturing

This flexible PUR hybrid cable combines INTERBUS data pairs with control and power conductors in one compact construction. Individually screened signal pairs help maintain reliable data transmission, while the durable PUR outer sheath supports flexible installation in automotive manufacturing equipment.

Key Highlights

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Developed for combined data, control and power transmission in automotive production and industrial automation systems.

Typical applications include:

  • Automotive assembly lines
  • Automated manufacturing cells
  • Flexible machine connections
  • Production and handling equipment
  • Distributed control systems
  • Sensors, actuators and I/O devices
  • Panel-to-machine connections
  • Installations requiring INTERBUS communication and auxiliary conductors in one cable

This product is designed for flexible installation. Continuous drag-chain or robotic use must be confirmed through application-specific testing.

Conductor: Fine-stranded bare copper

Data-core insulation: Polyethylene for 0.25 mm² conductors

Power and control-core insulation: Thermoplastic elastomer for 1.00 mm² conductors

Data-core identification: Colored cores based on DIN 47100

Power and control-core identification: Black, blue, red, brown and green/yellow

Pair formation: Data conductors twisted into five pairs

Pair screens: Tinned-copper screening around the data pairs

Reference screen coverage: Minimum 90%

Outer sheath: Special polyurethane compound

Standard sheath color: Red-lilac, similar to RAL 4001

Reference hybrid configuration:

  • 4 × 1.00 mm²
  • 5 × 2 × 0.25 mm²
  • 1 × 1.00 mm²

Maximum peak operating voltage: 350 V

AC test voltage:

  • Core to core: 1700 V AC
  • Core to screen: 1000 V AC

DC test voltage:

  • Core to core: 2500 V DC
  • Core to screen: 1500 V DC

Minimum bending radius: 7.5 × cable diameter

Temperature range:

  • Fixed installation: −40°C to +70°C
  • Flexible application: −40°C to +70°C

EMC performance: Screened data pairs help reduce electromagnetic interference and crosstalk

Material compliance references: RoHS-compliant and PFAS-free material options

Hybrid Configuration Approx. Outer Ø Copper Weight Approx. Cable Weight
4 × 1.00 mm² + 5 × 2 × 0.25 mm² + 1 × 1.00 mm² 13.2 mm 130.8 kg/km 209 kg/km

Outer-diameter tolerance: Approximately ±10%

Other data-pair counts, power-core sizes, sheath colors and customized hybrid constructions are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Engineering Support for Your Application

Tell Us How Your Cable Needs to Move

Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.

  • 01 Motion type, travel distance and minimum bend radius
  • 02 Voltage, current, signal protocol and shielding needs
  • 03 Operating environment, target service life and quantity
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