Screened PUR Control Cable for Automotive Manufacturing
This screened PUR control cable is designed for automotive manufacturing equipment requiring numerous control conductors and a separately identified screened pair. Tinned-copper conductors, white numbered cores, a TPE inner sheath and a robust PUR outer sheath provide flexible performance across a wide industrial temperature range.
Key Highlights
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Suitable for control, monitoring and equipment-interconnection circuits in automotive production and general industrial automation.
Typical applications include:
- Automotive assembly equipment
- Automated production lines
- Machine tools
- Handling and transfer systems
- Control-panel-to-machine connections
- Sensors and actuator circuits
- Flexible machinery connections
- Applications requiring multiple numbered cores and screened conductors
Continuous drag-chain or robotic operation requires an application-specific construction and validated motion testing.
Conductor: Fine-stranded tinned copper
Core insulation: Thermoplastic elastomer compound
Core identification: White cores with consecutive numbers according to EN 50334
Protective conductor: Green/yellow earth core
Screening layer: Wrapped or braided tinned-copper screen
Inner sheath: Black thermoplastic elastomer compound
Outer sheath: Special polyurethane compound
Standard sheath color: Black, similar to RAL 9005
Reference configuration: 23 × 1.00 mm² + screened 2 × 1.00 mm² element
Alternative core counts and screened subunits are available on request.
Maximum operating voltage: 600 V DC, core to core
Test voltage:
- Core to core: 2500 V DC
- Core to screen: 1250 V DC
Minimum bending radius:
- Flexible application: 10 × cable diameter
Temperature range:
- Fixed installation: −50°C to +90°C
- Flexible application: −40°C to +90°C
EMC performance: Tinned-copper screening helps protect sensitive control circuits against electromagnetic interference
Material compliance references: RoHS-compliant and PFAS-free material options
| Conductor Configuration | Approx. Outer Ø | Copper Weight | Approx. Cable Weight |
| 23 × 1.00 mm² + screened 2 × 1.00 mm² element | 13.5 mm | 251.8 kg/km | 344 kg/km |
Outer-diameter tolerance: Approximately ±10%
Other core counts, conductor sizes, screen constructions and customized automotive cable designs are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity
