Screened PROFIBUS DP Hybrid Cable for Cable Tracks
This flexible PROFIBUS DP hybrid cable combines a screened 150 Ω data pair with separate valve-control or power-supply conductors. Its cellular PE data insulation, TPE auxiliary-core insulation and oil-resistant PUR sheath support reliable communication in moving industrial machinery and cable tracks.
Key Highlights
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Recommended for PROFIBUS DP data transmission combined with valve control or separate electrical supply.
Typical applications include:
- Cable tracks and energy chains
- Industrial automation systems
- Valve islands and actuator systems
- Automated assembly equipment
- Packaging and production machinery
- Machine tools
- Distributed I/O systems
- Control-panel-to-machine connections
- Applications requiring data and power in one cable
The exact electrical configuration must be selected according to the operating voltage and connected equipment.
Conductor: Fine-stranded bare copper
PROFIBUS core insulation: Cellular polyethylene
Power or control-core insulation: Thermoplastic elastomer compound
Bus formation: PROFIBUS cores twisted into a pair
Overall assembly: Bus pair and auxiliary conductors stranded in layers
PROFIBUS screen: Tinned-copper wire braid around the data pair
Outer sheath: Oil-resistant thermoplastic polyurethane based on TMPU requirements of EN 50363-10-2
Standard sheath color: Red-lilac, similar to RAL 4001
Reference configurations:
- 2 × 0.34 mm² bus pair + 4 × 1.50 mm² auxiliary conductors
- 2 × 0.34 mm² bus pair + 3 × 1.00 mm² auxiliary conductors
Characteristic impedance: 150 Ω ±15 Ω at 3–20 MHz
Impedance test reference: EN 50289-1-11
Maximum operating voltage:
- 2 × 0.34 mm² + 4 × 1.50 mm² construction: 100 V RMS
- 2 × 0.34 mm² + 3 × 1.00 mm² construction: 350 V maximum
Test voltage:
- Core to core: 1500 V
- Core to screen: 1000 V
Minimum bending radius:
- Flexible cable-track application: 12 × cable diameter
Temperature range:
- Fixed installation: −40°C to +80°C
- Flexible application: −40°C to +80°C
Halogen-free performance: According to IEC 60754-1
Oil resistance: Based on TMPU requirements of EN 50363-10-2
Maximum conductor resistance at 20°C:
- 0.34 mm²: 55 Ω/km
- 1.00 mm²: 19.5 Ω/km
- 1.50 mm²: 13.3 Ω/km
EMC performance: Tinned-copper braid protects the PROFIBUS data pair against electromagnetic interference
Material compliance references: RoHS-compliant and PFAS-free material options
| Hybrid Configuration | Maximum Outer Ø | Copper Weight | Approx. Cable Weight |
| 2 × 0.34 mm² + 4 × 1.50 mm² | 12.0 mm | 78.8 kg/km | 165 kg/km |
| 2 × 0.34 mm² + 3 × 1.00 mm² | 10.6 mm | 48.1 kg/km | 102 kg/km |
Other power-core sizes, valve-control configurations and customized constructions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity
