Screened High-Temperature FEP Connection Cable 300/500 V

This screened high-temperature connection cable combines Class 5 tinned-copper conductors, FEP core insulation, an overall tinned-copper braid and an FEP outer jacket. It is designed for control, power and equipment connections requiring chemical resistance, extreme-temperature performance and protection against electromagnetic interference.

Key Highlights

Overall tinned-copper braid · Good EMC protection · FEP insulation and outer jacket · 300/500 V rated · Class 5 tinned-copper conductors · Fixed temperature range from −90°C to +180°C · Flexible range from −55°C to +180°C · Excellent chemical and solvent resistance · Very good oil resistance · Stable dielectric characteristics · Compact construction · Flame-retardant and self-extinguishing · Customized screening available

Application
Construction
Technical Data
Dimensions
Packaging

Recommended for control and equipment connections exposed to extreme temperatures, aggressive chemicals and electromagnetic interference.

Typical applications include:

Chemical processing machinery
Industrial furnaces and heat-treatment systems
Heating appliances and thermal equipment
Brick, ceramic and glass production machinery
Laboratory and analytical equipment
Control circuits installed near motors and electrical drives
High-frequency and broadband equipment
Industrial measurement and monitoring systems
Low-temperature machinery
Electrical equipment exposed to oils, acids or solvents
Applications requiring an overall EMC screen

The overall copper braid helps reduce electromagnetic interference entering or leaving the cable. Actual shielding effectiveness depends on braid coverage, connector termination, grounding and installation conditions.

Conductor: Fine-stranded tinned copper, Class 5 according to IEC 60228

Core insulation: FEP compound based on 6YI1 requirements of VDE 0207-6

Core identification:

Up to five cores: Colored cores according to HD 308
From six cores: Black cores with consecutive white numbers according to EN 50334
From three cores: Green/yellow protective conductor where required

Stranding: Cores stranded together in concentric layers

Wrapping: Protective foil

Overall screen: Tinned-copper wire braid

Outer sheath: FEP compound based on 6YM1 requirements of VDE 0207-6

Standard sheath color: Black, similar to RAL 9005

Alternative conductor sizes, core counts, braid coverage levels and sheath colors are available on request.

Nominal voltage: U₀/U 300/500 V

Reference cULus voltage: 600 V

Test voltage:

Core to core: 2000 V
Core to screen: 2000 V

Minimum bending radius:

Reference installation radius: 7.5 × cable diameter

Temperature range:

Fixed installation: −90°C to +180°C
Flexible application: −55°C to +180°C
Reference cULus temperature: Up to +150°C

Radiation resistance: Approximately 1 × 10⁷ cJ/kg

Fire performance: Flame-retardant and self-extinguishing according to IEC 60332-1-2; reference UL FT1 and FT2 performance

Oil resistance: Very good under the referenced UL 758 test conditions at 80°C for 80 days

Chemical resistance: Very good resistance to acids, bases, halogens, chlorinated solvents and a wide range of organic and inorganic compounds

EMC performance: Overall tinned-copper braid provides electromagnetic shielding

Electrical characteristics: FEP insulation provides low and relatively frequency-stable dielectric characteristics

Compliance reference: RoHS-compliant material configuration

Certification-related voltage, temperature, EMC and fire-performance claims apply only to finished products covered by the corresponding HULK test report or recognition.

Number of Cores × Cross-Section	Largest Single Wire Ø	Approx. Outer Ø	Copper Weight	Approx. Cable Weight
2 × 0.25 mm²	0.16 mm	3.4 mm	15.2 kg/km	21.7 kg/km
2 × 0.50 mm²	0.21 mm	4.1 mm	23.5 kg/km	33.2 kg/km
2 × 0.75 mm²	0.21 mm	4.6 mm	28.5 kg/km	38.9 kg/km
2 × 1.00 mm²	0.21 mm	4.8 mm	35.1 kg/km	44.9 kg/km
2 × 1.50 mm²	0.26 mm	5.5 mm	46.4 kg/km	57.7 kg/km
2 × 2.50 mm²	0.26 mm	6.3 mm	67.5 kg/km	78.4 kg/km
2 × 4.00 mm²	0.31 mm	7.6 mm	100.3 kg/km	114.8 kg/km
3 × 0.25 mm²	0.16 mm	3.6 mm	17.6 kg/km	25.5 kg/km
3 × 0.50 mm²	0.21 mm	4.3 mm	28.4 kg/km	40.0 kg/km
3 × 0.75 mm²	0.21 mm	4.9 mm	37.6 kg/km	49.3 kg/km
3 × 1.00 mm²	0.21 mm	5.2 mm	44.8 kg/km	58.1 kg/km
3 × 1.50 mm²	0.26 mm	5.8 mm	60.9 kg/km	74.2 kg/km
3 × 2.50 mm²	0.26 mm	6.7 mm	93.0 kg/km	104.7 kg/km
3 × 4.00 mm²	0.31 mm	8.1 mm	141.5 kg/km	156.1 kg/km
3 × 6.00 mm²	0.31 mm	10.1 mm	226.7 kg/km	250.1 kg/km
4 × 0.25 mm²	0.16 mm	4.0 mm	23.5 kg/km	34.3 kg/km
4 × 0.50 mm²	0.21 mm	4.7 mm	33.3 kg/km	48.0 kg/km
4 × 0.75 mm²	0.21 mm	5.4 mm	44.6 kg/km	61.2 kg/km
4 × 1.00 mm²	0.21 mm	5.6 mm	53.1 kg/km	72.2 kg/km
4 × 1.50 mm²	0.26 mm	6.3 mm	77.1 kg/km	93.0 kg/km
4 × 2.50 mm²	0.26 mm	7.4 mm	119.5 kg/km	136.0 kg/km
4 × 4.00 mm²	0.31 mm	8.8 mm	182.5 kg/km	200.4 kg/km
5 × 0.25 mm²	0.16 mm	4.3 mm	26.0 kg/km	39.1 kg/km
5 × 0.50 mm²	0.21 mm	5.2 mm	39.8 kg/km	60.0 kg/km
5 × 0.75 mm²	0.21 mm	5.9 mm	55.5 kg/km	75.7 kg/km
5 × 1.00 mm²	0.21 mm	6.2 mm	67.4 kg/km	88.1 kg/km
5 × 1.50 mm²	0.26 mm	7.2 mm	95.7 kg/km	118.4 kg/km
5 × 2.50 mm²	0.26 mm	8.2 mm	146.3 kg/km	167.1 kg/km
7 × 0.25 mm²	0.16 mm	4.7 mm	30.9 kg/km	47.1 kg/km
7 × 0.50 mm²	0.21 mm	5.7 mm	51.3 kg/km	75.5 kg/km
7 × 0.75 mm²	0.21 mm	6.4 mm	70.0 kg/km	93.6 kg/km
7 × 1.00 mm²	0.21 mm	6.7 mm	88.2 kg/km	110.4 kg/km
7 × 1.50 mm²	0.26 mm	7.7 mm	126.9 kg/km	150.0 kg/km
7 × 2.50 mm²	0.26 mm	8.9 mm	196.9 kg/km	216.1 kg/km
10 × 0.25 mm²	0.16 mm	5.1 mm	43.5 kg/km	64.3 kg/km
10 × 0.50 mm²	0.21 mm	6.9 mm	71.6 kg/km	102.7 kg/km
10 × 0.75 mm²	0.21 mm	8.1 mm	98.3 kg/km	133.1 kg/km
10 × 1.00 mm²	0.21 mm	8.6 mm	125.0 kg/km	158.0 kg/km
10 × 1.50 mm²	0.26 mm	10.1 mm	197.9 kg/km	235.4 kg/km
10 × 2.50 mm²	0.26 mm	11.7 mm	299.6 kg/km	327.9 kg/km
12 × 0.25 mm²	0.16 mm	6.1 mm	48.2 kg/km	75.2 kg/km
12 × 0.50 mm²	0.21 mm	7.4 mm	81.4 kg/km	121.4 kg/km
12 × 0.75 mm²	0.21 mm	8.5 mm	115.4 kg/km	155.5 kg/km
12 × 1.00 mm²	0.21 mm	8.9 mm	144.1 kg/km	181.2 kg/km
12 × 1.50 mm²	0.26 mm	10.4 mm	226.9 kg/km	260.5 kg/km
12 × 2.50 mm²	0.26 mm	12.4 mm	348.0 kg/km	377.5 kg/km

Outer diameter tolerance: Approximately ±10%

Final dimensions and copper weights depend on conductor configuration, braid coverage, insulation thickness and the selected FEP formulation.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing

30+Countries Served

10K㎡Factory Floor

35+Certifications

About Our Factory Talk to an Engineer

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day

Free samples for qualification

Cross-reference from any brand

Direct factory pricing — no middlemen