Low-Smoke Halogen-Free CAT 6A Railway Ethernet Cable

This screened CAT 6A railway Ethernet cable is developed for high-performance onboard data networks requiring low-smoke, halogen-free materials and enhanced fire safety. Four twisted pairs, fine-stranded copper conductors and a combined foil-and-braid screen provide reliable transmission and electromagnetic protection in rail vehicles.

Key Highlights

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Suitable for CAT 6A data transmission in rail vehicles and transportation equipment.

Typical applications include:

  • Passenger information and entertainment systems
  • Train communication networks
  • Surveillance and monitoring equipment
  • Electronic ticketing systems
  • Door-control equipment
  • Onboard control cabinets
  • High-speed Ethernet connections
  • EtherCAT and EtherNet/IP networks

The cable is intended for fixed installation and general flexible movement. Continuous drag-chain or permanently recurring bending applications require the continuous-flex version.

M12- and RJ45-terminated cable assemblies can be manufactured on request.

Conductor: Fine-stranded bare copper

Core insulation: Polyethylene

Core identification: White-blue/blue, white-orange/orange, white-green/green and white-brown/brown

Pair formation: Individual cores twisted into pairs

Overall stranding: Four pairs laid together

Wrapping: Foil

Overall screen: Aluminium-laminated foil and tinned-copper wire braid

Outer sheath: Special low-smoke, halogen-free railway compound

Standard sheath color: Green, similar to RAL 6018

Cable shape: Round

Product category: CAT 6A Industrial Ethernet cable

Peak operating voltage: Maximum 90 V

Test voltage:

  • Core to core: 750 V
  • Core to screen: 750 V

Characteristic impedance: 100 Ω ±10 Ω

Transmission reference: EN 50288-10-2 / CAT 6A

Minimum bending radius:

  • Fixed installation: 5 × cable diameter
  • Free movement: 12 × cable diameter

Temperature range:

  • Fixed installation: −40°C to +70°C
  • Flexible application: −30°C to +70°C

Reference halogen-free performance:

  • EN 50306-1
  • EN 50264-1
  • IEC 60754-1
  • IEC 60754-2
  • Fluorine content reference according to IEC 60684-2

Reference fire performance:

  • No flame propagation according to IEC 60332-3-24 or IEC 60332-3-25
  • Flame-retardant and self-extinguishing according to IEC 60332-1-2
  • Smoke-density reference according to IEC 61034
  • Toxicity reference according to EN 50305

Railway fire-performance reference: R15 (EL1A) according to EN 45545-2 for hazard levels HL1–HL3

Vehicle flame-performance reference: ISO 6722 / UN ECE R118

Network compatibility reference: Suitable for EtherCAT and EtherNet/IP applications

Chemical resistance: Good resistance to aggressive chemicals

Environmental compliance reference: RoHS and PFAS-free material options

Pair Configuration Maximum Insulated Core Ø Approx. Outer Ø Copper Weight Approx. Cable Weight
4 × 2 × 26 AWG 1.05 mm 6.8 mm ±10% 31.9 kg/km 55 kg/km

Other dimensions, conductor sizes, sheath colors and customized cable assemblies are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Engineering Support for Your Application

Tell Us How Your Cable Needs to Move

Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.

  • 01 Motion type, travel distance and minimum bend radius
  • 02 Voltage, current, signal protocol and shielding needs
  • 03 Operating environment, target service life and quantity
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