Low-Smoke Halogen-Free CAT 5e Marine Ethernet Cable

This screened CAT 5e Industrial Ethernet cable is designed for data communication in ships, marine equipment and onboard automation systems. Its fine-stranded conductors, star-quad or twisted-pair construction, combined foil-and-braid screen and low-smoke halogen-free sheath provide reliable signal transmission and enhanced fire performance in demanding maritime environments.

Key Highlights

CAT 5e transmission · Marine-oriented construction · Star-quad and four-pair options · Combined foil-and-braid screen · Good EMC performance · Low-smoke halogen-free sheath · Asbestos-free material system · 100 Ω characteristic impedance · Flame-retardant and self-extinguishing · Low-corrosivity combustion gases · Compact dimensions · EtherCAT and EtherNet/IP compatibility · Optional M12 or RJ45 assemblies · PFAS-free material option

Recommended for industrial Ethernet and data connections in shipbuilding and marine equipment.

Typical applications include:

  • Shipboard communication networks
  • Vessel automation systems
  • Bridge and control-room equipment
  • Machinery monitoring systems
  • Passenger information systems
  • Onboard surveillance equipment
  • Marine diagnostic interfaces
  • EtherCAT and EtherNet/IP networks
  • Data connections between shipboard control cabinets
  • Protected installations inside vessels and marine equipment

The cable is suitable for fixed installation and occasional flexible movement. It is not intended for continuous drag-chain, torsional or subsea applications unless a separately tested construction is specified.

Pre-assembled versions with M12 or RJ45 connectors are available on request.

Conductor: Fine-stranded bare copper

Core insulation: Special polymer compound

Core identification:

  • Two-pair versions: Blue, yellow, white and orange
  • Four-pair version: White-blue/blue, white-orange/orange, white-green/green and white-brown/brown

Data-element formation:

  • Two-pair versions: Star-quad construction
  • Four-pair version: Individual cores twisted into pairs, with pairs laid together

Overall screen: Aluminium-laminated foil and tinned-copper wire braid

Outer sheath: Special low-smoke, halogen-free marine compound

Standard sheath color: Black

Cable shape: Round

Product category: CAT 5e Industrial Ethernet cable for marine applications

Peak operating voltage: Maximum 90 V

Reference UL voltage: 300 V

Test voltage:

  • Core to core: 2000 V
  • Core to screen: 2000 V

Characteristic impedance at 100 MHz:

  • Two-pair versions: 100 Ω ±5 Ω
  • Four-pair version: 100 Ω ±10 Ω

Transmission reference: EN 50288-2-2 / Category 5 reference requirements

Minimum bending radius:

  • Fixed installation: 5 × cable diameter
  • Flexible application with seven-wire conductors: 10 × cable diameter

Temperature range:

  • Fixed installation: −40°C to +70°C
  • Flexible application: −30°C to +70°C
  • Reference UL temperature: Up to +75°C

Reference marine standard: TR IEC 60092-370

Reference marine approval: ABS Type Approval

Reference UL construction: UL AWM Style 21080

Halogen-free performance reference: IEC 60754-1

Reference fire performance:

  • No flame propagation according to IEC 60332-3-22, Category A
  • Flame-retardant and self-extinguishing according to IEC 60332-1-2
  • UL Horizontal Flame Test FT2
  • Smoke-density reference according to IEC 61034
  • Low-corrosivity combustion gases according to IEC 60754-2

Chemical resistance: Good resistance to aggressive chemicals

Network compatibility reference: Suitable for EtherCAT and EtherNet/IP applications

Material reference: Asbestos-free construction

Environmental compliance reference: RoHS and PFAS-free material options

Pair Configuration Approx. Outer Ø Copper Weight Approx. Cable Weight
2 × 2 × 24/7 AWG 5.7 mm ±10% 22.7 kg/km 48 kg/km
2 × 2 × 22/7 AWG 6.4 mm ±10% 29.7 kg/km 61 kg/km
4 × 2 × 26/7 AWG 7.3 mm ±10% 31.9 kg/km 64 kg/km

Other conductor sizes, pair configurations, sheath colors and customized cable assemblies are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day
Free samples for qualification
Cross-reference from any brand
Direct factory pricing — no middlemen

Your information is used only to prepare your quotation and is never shared with third parties.

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