High-Flex TPE/PUR Drag Chain Data Cable
This extremely flexible data cable features extra-fine bare copper conductors, TPE core insulation and a highly abrasion-resistant matte PUR outer sheath. It is engineered for continuous movement, long-travel drag chains and demanding automation applications requiring reliable low-temperature flexibility.
Key Highlights
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Recommended for continuous movement and long-travel applications in:
- Handling and material-handling equipment
- Industrial automation systems
- Woodworking machinery
- Packaging machines
- Industrial robots
- Automotive production equipment
- High-bay warehouse systems
- Long-travel drag chains exceeding 10 m
- Continuously moving machine assemblies
The TPE/PUR construction provides reliable flexing performance, weather resistance and protection against oils, chemicals and mechanical abrasion.
- Conductor: Extra-fine bare copper strands
- Core insulation: TPE
- Core identification: Color-coded with reference to DIN 47100
- Core arrangement: Specially adjusted layered construction
- Intermediate protection: Non-woven tape over each layer
- Overall wrapping: Non-woven tape
- Shielding: Unshielded
- Outer sheath: PUR, TMPU reference compound according to EN 50363-10-2 and VDE 0207-363-10-2
- Sheath surface: Matte
- Standard sheath color: Gray, similar to RAL 7032
- Material characteristics: Halogen-free, PFAS-free and PWIS-uncritical reference construction
- Maximum peak operating voltage: 350 V according to VDE 0812 reference design
- Test voltage, core to core: 1500 V
- Minimum bending radius, continuously flexible application: 7.5 × cable outer diameter
- Fixed installation temperature range: −50°C to +90°C
- Flexible application temperature range: −40°C to +90°C
- Radiation resistance: Approximately 1 × 10⁷ cJ/kg
- Halogen-free performance: IEC 60754-1 and VDE 0482-754-1 reference
- Oil resistance: Very good, TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
- Chemical resistance: Good resistance to acids, alkaline solutions, solvents and hydraulic fluids
- Continuous-flex performance: Very good
- Weather resistance: Very good
- Long-travel suitability: Travel distances exceeding 10 m are possible
- Environmental compliance: RoHS-compliant and PFAS-free reference construction
- Reference conformity: CE
| Core Configuration | Largest Single-Wire Ø (mm) | Approx. Outer Ø ±10% (mm) | Copper Weight (kg/km) | Approx. Cable Weight (kg/km) |
| 2 × 0.14 mm² | 0.11 | 2.8 | 2.7 | 9 |
| 3 × 0.14 mm² | 0.11 | 2.9 | 4.0 | 11 |
| 4 × 0.14 mm² | 0.11 | 3.2 | 5.4 | 16 |
| 5 × 0.14 mm² | 0.11 | 3.6 | 6.7 | 17 |
| 7 × 0.14 mm² | 0.11 | 4.2 | 9.4 | 22 |
| 10 × 0.14 mm² | 0.11 | 4.9 | 13.4 | 28 |
| 12 × 0.14 mm² | 0.11 | 5.0 | 16.1 | 32 |
| 14 × 0.14 mm² | 0.11 | 5.2 | 18.8 | 36 |
| 18 × 0.14 mm² | 0.11 | 5.9 | 24.2 | 46 |
| 25 × 0.14 mm² | 0.11 | 7.1 | 33.6 | 63 |
| 32 × 0.14 mm² | 0.11 | 7.6 | 43.0 | 78 |
| 2 × 0.25 mm² | 0.11 | 3.1 | 4.8 | 12 |
| 3 × 0.25 mm² | 0.11 | 3.3 | 7.2 | 15 |
| 4 × 0.25 mm² | 0.11 | 3.7 | 9.6 | 19 |
| 5 × 0.25 mm² | 0.11 | 4.1 | 12.0 | 24 |
| 7 × 0.25 mm² | 0.11 | 4.7 | 16.8 | 32 |
| 10 × 0.25 mm² | 0.11 | 5.5 | 24.0 | 41 |
| 12 × 0.25 mm² | 0.11 | 5.7 | 28.8 | 47 |
| 14 × 0.25 mm² | 0.11 | 5.9 | 33.6 | 54 |
| 18 × 0.25 mm² | 0.11 | 6.8 | 43.2 | 71 |
| 25 × 0.25 mm² | 0.11 | 8.1 | 60.0 | 94 |
| 32 × 0.25 mm² | 0.11 | 8.9 | 76.8 | 120 |
| 2 × 0.34 mm² | 0.11 | 3.3 | 6.5 | 17 |
| 3 × 0.34 mm² | 0.11 | 3.7 | 9.8 | 19 |
| 4 × 0.34 mm² | 0.11 | 4.0 | 13.1 | 23 |
| 5 × 0.34 mm² | 0.11 | 4.3 | 16.3 | 30 |
| 7 × 0.34 mm² | 0.11 | 5.0 | 22.8 | 39 |
| 10 × 0.34 mm² | 0.11 | 5.9 | 32.6 | 50 |
| 12 × 0.34 mm² | 0.11 | 6.3 | 39.2 | 60 |
| 14 × 0.34 mm² | 0.11 | 6.6 | 45.7 | 68 |
| 18 × 0.34 mm² | 0.11 | 7.3 | 58.8 | 84 |
| 25 × 0.34 mm² | 0.11 | 8.9 | 81.6 | 118 |
| 32 × 0.34 mm² | 0.11 | 9.5 | 104.4 | 147 |
The reference manufacturer also identifies 0.50 mm² and 0.75 mm² constructions as available on request. Other core counts, dimensions and sheath colors can be customized.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity
