High-Flex TPE/PUR Control Cable 300/500 V for Continuous Motion
This 300/500 V high-flex control cable features Class 6 stranded copper conductors, TPE insulation and a robust PUR outer sheath. It provides reliable control and power transmission in drag chains and continuously moving equipment while maintaining excellent flexibility at low temperatures.
Key Highlights
300/500 V rated · Class 6 flexible copper conductors · Continuous-flex construction · Halogen-free TPE insulation · Abrasion-resistant PUR sheath · Flexible at low temperatures · Travel distances above 10 m possible · Small bending radius · Very good oil resistance · PWIS non-critical · PFAS-free · RoHS compliant
Recommended for control, power and auxiliary circuits in construction machinery and continuously moving industrial equipment. Typical applications include drag chains, material-handling systems, automated production machinery, packaging and woodworking machines, industrial robots, vehicle production lines and automated warehouses.
Travel distances exceeding 10 m are possible when suitable installation conditions are maintained.
- Conductor: Flexible bare copper strands according to IEC 60228 and VDE 0295, Class 6
- Core insulation: TPE
- Core identification: Black numbered cores according to EN 50334 and VDE 0293-334
- Protective conductor: Green/yellow core included from three-core constructions
- Stranding: Specially adjusted layered construction with non-woven tape over each layer
- Overall wrapping: Non-woven tape
- Outer sheath: Matte PUR/TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
- Standard sheath color: Grey, similar to RAL 7000
- Nominal voltage: U₀/U 300/500 V
- Test voltage: 2000 V core-to-core
- Minimum bending radius for continuous flexing: 7.5 × cable diameter
- Fixed installation temperature: -50°C to +90°C
- Flexible application temperature: -40°C to +90°C
- Radiation resistance: 1 × 10⁷ cJ/kg
- Halogen-free: According to IEC 60754-1 and VDE 0482-754-1
- Oil resistance: Very good; TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
- Chemical resistance: Good resistance to acids, alkaline solutions, solvents and hydraulic fluids
- Continuous-flex performance: Very good
- Weather resistance: Very good
- Compliance: RoHS
- PFAS status: PFAS-free
Outer diameters are approximate and subject to a tolerance of ±10%.
| Cores × Cross-Section (mm²) | Largest Wire Ø (mm) | Outer Ø (mm) | Copper Weight (kg/km) | Cable Weight (kg/km) |
| 2 × 0.50 | 0.16 | 4.9 | 9.6 | 28 |
| 3 × 0.50 | 0.16 | 5.1 | 14.4 | 34 |
| 4 × 0.50 | 0.16 | 5.5 | 19.2 | 41 |
| 5 × 0.50 | 0.16 | 6.0 | 24.0 | 51 |
| 7 × 0.50 | 0.16 | 6.9 | 33.6 | 69 |
| 12 × 0.50 | 0.16 | 8.3 | 57.6 | 99 |
| 18 × 0.50 | 0.16 | 9.9 | 86.4 | 143 |
| 25 × 0.50 | 0.16 | 11.9 | 120.0 | 197 |
| 36 × 0.50 | 0.16 | 13.7 | 172.8 | 282 |
| 50 × 0.50 | 0.16 | 16.1 | 240.0 | 381 |
| 65 × 0.50 | 0.16 | 18.2 | 312.0 | 478 |
| 2 × 0.75 | 0.16 | 5.4 | 14.4 | 36 |
| 3 × 0.75 | 0.16 | 5.7 | 21.6 | 44 |
| 4 × 0.75 | 0.16 | 6.1 | 28.8 | 54 |
| 5 × 0.75 | 0.16 | 6.7 | 36.0 | 67 |
| 7 × 0.75 | 0.16 | 7.9 | 50.4 | 93 |
| 12 × 0.75 | 0.16 | 9.6 | 86.4 | 137 |
| 18 × 0.75 | 0.16 | 11.3 | 129.6 | 202 |
| 25 × 0.75 | 0.16 | 13.9 | 180.0 | 279 |
| 36 × 0.75 | 0.16 | 15.4 | 259.2 | 384 |
| 50 × 0.75 | 0.16 | 18.4 | 360.0 | 528 |
| 65 × 0.75 | 0.16 | 20.8 | 468.0 | 688 |
| 2 × 1.00 | 0.16 | 5.8 | 19.2 | 45 |
| 3 × 1.00 | 0.16 | 6.1 | 28.8 | 54 |
| 4 × 1.00 | 0.16 | 6.6 | 38.4 | 67 |
| 5 × 1.00 | 0.16 | 7.2 | 48.0 | 82 |
| 7 × 1.00 | 0.16 | 8.6 | 67.2 | 116 |
| 12 × 1.00 | 0.16 | 10.4 | 115.2 | 173 |
| 18 × 1.00 | 0.16 | 12.3 | 172.8 | 256 |
| 25 × 1.00 | 0.16 | 15.1 | 240.0 | 353 |
| 36 × 1.00 | 0.16 | 17.0 | 345.6 | 496 |
| 50 × 1.00 | 0.16 | 20.3 | 480.0 | 682 |
| 65 × 1.00 | 0.16 | 22.9 | 624.0 | 885 |
| 1 × 1.50 | 0.16 | 4.0 | 14.4 | 25 |
| 2 × 1.50 | 0.16 | 6.4 | 28.8 | 57 |
| 3 × 1.50 | 0.16 | 6.7 | 43.2 | 70 |
| 4 × 1.50 | 0.16 | 7.3 | 57.6 | 89 |
| 5 × 1.50 | 0.16 | 8.0 | 72.0 | 110 |
| 7 × 1.50 | 0.16 | 9.6 | 100.8 | 159 |
| 12 × 1.50 | 0.16 | 11.8 | 172.8 | 242 |
| 18 × 1.50 | 0.16 | 14.2 | 259.2 | 362 |
| 25 × 1.50 | 0.16 | 17.1 | 360.0 | 490 |
| 36 × 1.50 | 0.16 | 19.3 | 518.4 | 691 |
| 50 × 1.50 | 0.16 | 23.0 | 720.0 | 950 |
| 65 × 1.50 | 0.16 | 26.0 | 936.0 | 1240 |
| 1 × 2.50 | 0.16 | 4.7 | 24.0 | 39 |
| 2 × 2.50 | 0.16 | 7.8 | 48.0 | 85 |
| 3 × 2.50 | 0.16 | 8.3 | 72.0 | 110 |
| 4 × 2.50 | 0.16 | 9.2 | 96.0 | 142 |
| 5 × 2.50 | 0.16 | 10.2 | 120.0 | 175 |
| 7 × 2.50 | 0.16 | 12.2 | 168.0 | 256 |
| 12 × 2.50 | 0.16 | 15.4 | 288.0 | 399 |
| 18 × 2.50 | 0.16 | 18.1 | 432.0 | 588 |
| 25 × 2.50 | 0.16 | 22.1 | 600.0 | 802 |
| 36 × 2.50 | 0.16 | 24.8 | 864.0 | 1128 |
| 1 × 4.00 | 0.16 | 5.4 | 38.4 | 56 |
| 2 × 4.00 | 0.16 | 9.3 | 76.8 | 129 |
| 3 × 4.00 | 0.16 | 9.8 | 115.2 | 172 |
| 4 × 4.00 | 0.16 | 10.8 | 153.6 | 217 |
| 5 × 4.00 | 0.16 | 12.1 | 192.0 | 268 |
| 7 × 4.00 | 0.16 | 14.6 | 268.8 | 394 |
| 1 × 6.00 | 0.21 | 6.1 | 57.6 | 76 |
| 2 × 6.00 | 0.21 | 10.8 | 115.2 | 176 |
| 3 × 6.00 | 0.21 | 11.7 | 172.8 | 246 |
| 4 × 6.00 | 0.21 | 12.8 | 230.4 | 316 |
| 5 × 6.00 | 0.21 | 14.5 | 288.0 | 388 |
| 7 × 6.00 | 0.21 | 17.3 | 403.2 | 504 |
| 1 × 10.0 | 0.21 | 7.1 | 96.0 | 120 |
| 3 × 10.0 | 0.21 | 14.1 | 288.0 | 395 |
| 4 × 10.0 | 0.21 | 15.8 | 384.0 | 507 |
| 5 × 10.0 | 0.21 | 17.2 | 480.0 | 610 |
| 1 × 16.0 | 0.21 | 8.3 | 153.6 | 177 |
| 3 × 16.0 | 0.21 | 17.0 | 460.8 | 597 |
| 4 × 16.0 | 0.21 | 19.0 | 614.4 | 782 |
| 5 × 16.0 | 0.21 | 21.2 | 768.0 | 981 |
| 1 × 25.0 | 0.21 | 9.9 | 240.0 | 263 |
| 3 × 25.0 | 0.21 | 20.6 | 720.0 | 848 |
| 4 × 25.0 | 0.21 | 22.8 | 960.0 | 1155 |
| 5 × 25.0 | 0.21 | 25.4 | 1200.0 | 1359 |
| 1 × 35.0 | 0.21 | 11.5 | 336.0 | 367 |
| 4 × 35.0 | 0.21 | 26.4 | 1344.0 | 1533 |
| 5 × 35.0 | 0.21 | 29.8 | 1680.0 | 1894 |
| 1 × 50.0 | 0.31 | 14.0 | 480.0 | 538 |
| 4 × 50.0 | 0.31 | 31.8 | 1920.0 | 2266 |
| 1 × 70.0 | 0.31 | 16.7 | 672.0 | 754 |
| 1 × 95.0 | 0.31 | 20.5 | 912.0 | 1028 |
| 1 × 120.0 | 0.31 | 21.5 | 1152.0 | 1260 |
| 1 × 150.0 | 0.31 | 24.6 | 1440.0 | 1618 |
| 1 × 185.0 | 0.41 | 26.7 | 1776.0 | 1942 |
| 1 × 240.0 | 0.41 | 30.1 | 2304.0 | 2483 |
Hybrid constructions, alternative colors and customized dimensions are available on request. Single-core versions can also be supplied with green/yellow insulation and a black outer sheath or with a 0.6/1 kV voltage rating.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
RELATED SERIES
Halogen-Free Screened Control Cable with Numbered Cores
Low smoke zero halogen jacket with numbered cores for fast identification during panel wiring and maintenance.
View Product →
Halogen-Free Single Conductor Wiring Cable 450/750 V
Extended temperature range for control cabinet and switchgear wiring where flame behaviour is critical.
View Product →
Halogen-Free Screened Control Cable with Numbered Cores
Low smoke zero halogen construction with braid screening for reliable EMC performance in dense cabinets.
View Product →
Halogen-Free Single Conductor Wiring Cable 600 V UL
Flame retardant and UL recognised for North American panel builds and export-bound equipment.
View Product →