High-Flex Shielded TPE/PUR Control Cable 300/500 V
This shielded 300/500 V control cable is engineered for continuous flexing in drag chains and moving industrial equipment. Class 6 copper conductors, TPE insulation, a tinned-copper braid and a durable PUR sheath provide dependable control transmission, mechanical resistance and improved EMC performance.
Key Highlights
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Suitable for control, power and auxiliary circuits in construction machinery, handling equipment, automated production systems, packaging and woodworking machines, industrial robots, vehicle manufacturing lines and automated storage installations.
The overall copper-braid screen helps protect control circuits against electromagnetic interference in electrically noisy industrial environments.
- Conductor: Flexible bare copper strands according to IEC 60228 and VDE 0295, Class 6
- Core insulation: TPE
- Core identification: Black numbered cores according to EN 50334 and VDE 0293-334
- Protective conductor: Green/yellow core included from three-core constructions
- Stranding: Specially adjusted layered construction with non-woven tape over each layer
- Inner sheath: Inner sheath layer beneath the overall screen
- Inner wrapping: Non-woven tape
- Overall screen: Tinned-copper wire braid
- Screen wrapping: Non-woven tape
- Outer sheath: Matte PUR/TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
- Standard sheath color: Grey, similar to RAL 7000
- Nominal voltage: U₀/U 300/500 V
- Test voltage: 2000 V core-to-core
- Test voltage: 2000 V core-to-screen
- Minimum bending radius for continuous flexing: 7.5 × cable diameter
- Fixed installation temperature: -50°C to +90°C
- Flexible application temperature: -40°C to +90°C
- Radiation resistance: 1 × 10⁷ cJ/kg
- Halogen-free: According to IEC 60754-1 and VDE 0482-754-1
- Oil resistance: Very good; TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
- Chemical resistance: Good resistance to acids, alkaline solutions, solvents and hydraulic fluids
- Continuous-flex performance: Very good
- Weather resistance: Very good
- Compliance: RoHS
- PFAS status: PFAS-free
Outer diameters are approximate and subject to a tolerance of ±10%.
| Cores × Cross-Section (mm²) | Largest Wire Ø (mm) | Outer Ø (mm) | Copper Weight (kg/km) | Cable Weight (kg/km) |
| 2 × 0.50 | 0.16 | 6.8 | 38.4 | 55 |
| 3 × 0.50 | 0.16 | 7.0 | 34.0 | 62 |
| 4 × 0.50 | 0.16 | 7.4 | 51.1 | 71 |
| 5 × 0.50 | 0.16 | 7.9 | 61.5 | 83 |
| 7 × 0.50 | 0.16 | 9.0 | 74.1 | 109 |
| 12 × 0.50 | 0.16 | 10.6 | 108.2 | 152 |
| 18 × 0.50 | 0.16 | 12.2 | 141.0 | 214 |
| 25 × 0.50 | 0.16 | 14.8 | 217.0 | 307 |
| 36 × 0.50 | 0.16 | 16.4 | 275.3 | 379 |
| 52 × 0.50 | 0.16 | 19.2 | 379.7 | 524 |
| 65 × 0.50 | 0.16 | 21.7 | 451.5 | 647 |
| 2 × 0.75 | 0.16 | 7.3 | 46.3 | 64 |
| 3 × 0.75 | 0.16 | 7.6 | 54.1 | 74 |
| 4 × 0.75 | 0.16 | 8.0 | 64.0 | 86 |
| 5 × 0.75 | 0.16 | 8.8 | 74.3 | 106 |
| 7 × 0.75 | 0.16 | 9.8 | 92.3 | 129 |
| 12 × 0.75 | 0.16 | 11.9 | 142.4 | 204 |
| 18 × 0.75 | 0.16 | 14.2 | 215.3 | 294 |
| 25 × 0.75 | 0.16 | 16.6 | 289.7 | 386 |
| 36 × 0.75 | 0.16 | 18.7 | 382.6 | 520 |
| 52 × 0.75 | 0.16 | 21.9 | 514.3 | 727 |
| 65 × 0.75 | 0.16 | 24.5 | 639.8 | 868 |
| 2 × 1.00 | 0.16 | 7.7 | 56.5 | 72 |
| 3 × 1.00 | 0.16 | 8.0 | 66.4 | 86 |
| 4 × 1.00 | 0.16 | 8.5 | 77.3 | 98 |
| 5 × 1.00 | 0.16 | 9.3 | 89.0 | 121 |
| 7 × 1.00 | 0.16 | 10.7 | 117.9 | 174 |
| 12 × 1.00 | 0.16 | 12.8 | 174.9 | 248 |
| 18 × 1.00 | 0.16 | 15.2 | 270.2 | 369 |
| 25 × 1.00 | 0.16 | 18.4 | 367.5 | 497 |
| 36 × 1.00 | 0.16 | 20.3 | 478.7 | 657 |
| 52 × 1.00 | 0.16 | 23.8 | 668.9 | 911 |
| 65 × 1.00 | 0.16 | 26.8 | 805.7 | 1130 |
| 1 × 1.50 | 0.16 | 4.6 | 24.8 | 35 |
| 2 × 1.50 | 0.16 | 8.3 | 66.8 | 87 |
| 3 × 1.50 | 0.16 | 8.6 | 81.5 | 106 |
| 4 × 1.50 | 0.16 | 9.4 | 101.2 | 131 |
| 5 × 1.50 | 0.16 | 10.1 | 122.2 | 149 |
| 7 × 1.50 | 0.16 | 11.9 | 156.8 | 210 |
| 12 × 1.50 | 0.16 | 14.7 | 269.7 | 351 |
| 18 × 1.50 | 0.16 | 16.9 | 369.2 | 483 |
| 25 × 1.50 | 0.16 | 20.4 | 493.4 | 653 |
| 36 × 1.50 | 0.16 | 23.0 | 660.3 | 889 |
| 52 × 1.50 | 0.16 | 26.9 | 931.0 | 1189 |
| 65 × 1.50 | 0.16 | 29.9 | 1132.8 | 1513 |
| 1 × 2.50 | 0.16 | 5.3 | 38.0 | 49 |
| 2 × 2.50 | 0.16 | 9.9 | 77.2 | 122 |
| 3 × 2.50 | 0.16 | 10.6 | 119.7 | 165 |
| 4 × 2.50 | 0.16 | 11.5 | 150.1 | 204 |
| 5 × 2.50 | 0.16 | 12.6 | 179.6 | 249 |
| 7 × 2.50 | 0.16 | 15.0 | 265.2 | 365 |
| 12 × 2.50 | 0.16 | 18.5 | 417.1 | 542 |
| 18 × 2.50 | 0.16 | 21.6 | 571.4 | 767 |
| 25 × 2.50 | 0.16 | 26.0 | 780.8 | 1036 |
| 36 × 2.50 | 0.16 | 28.7 | 1058.0 | 1390 |
| 52 × 2.50 | 0.16 | 33.0 | 1479.3 | 1861 |
| 1 × 4.00 | 0.16 | 5.9 | 54.3 | 67 |
| 2 × 4.00 | 0.16 | 11.6 | 132.8 | 181 |
| 3 × 4.00 | 0.16 | 12.1 | 172.9 | 224 |
| 4 × 4.00 | 0.16 | 13.7 | 216.5 | 299 |
| 5 × 4.00 | 0.16 | 15.0 | 289.2 | 357 |
| 7 × 4.00 | 0.16 | 18.0 | 396.3 | 532 |
| 1 × 6.00 | 0.21 | 6.6 | 75.3 | 91 |
| 2 × 6.00 | 0.21 | 13.7 | 182.6 | 251 |
| 3 × 6.00 | 0.21 | 14.6 | 258.8 | 339 |
| 4 × 6.00 | 0.21 | 15.9 | 328.3 | 419 |
| 5 × 6.00 | 0.21 | 18.0 | 398.4 | 523 |
| 7 × 6.00 | 0.21 | 20.6 | 537.3 | 712 |
| 1 × 10.0 | 0.21 | 7.7 | 117.5 | 135 |
| 3 × 10.0 | 0.21 | 17.4 | 392.9 | 517 |
| 4 × 10.0 | 0.21 | 18.9 | 507.7 | 646 |
| 5 × 10.0 | 0.21 | 20.5 | 615.5 | 731 |
| 1 × 16.0 | 0.21 | 9.1 | 179.9 | 208 |
| 3 × 16.0 | 0.21 | 20.7 | 598.4 | 724 |
| 4 × 16.0 | 0.21 | 22.5 | 758.2 | 915 |
| 5 × 16.0 | 0.21 | 24.7 | 947.1 | 1101 |
| 1 × 25.0 | 0.21 | 10.7 | 287.7 | 300 |
| 3 × 25.0 | 0.21 | 23.9 | 898.2 | 1039 |
| 4 × 25.0 | 0.21 | 25.8 | 1148.0 | 1296 |
| 5 × 25.0 | 0.21 | 29.1 | 1400.1 | 1610 |
| 1 × 35.0 | 0.21 | 12.5 | 390.6 | 414 |
| 4 × 35.0 | 0.21 | 30.1 | 1546.4 | 1780 |
| 5 × 35.0 | 0.21 | 33.1 | 1915.1 | 2119 |
| 1 × 50.0 | 0.31 | 15.0 | 577.2 | 603 |
| 4 × 50.0 | 0.31 | 35.5 | 2165.3 | 2613 |
| 1 × 70.0 | 0.31 | 17.6 | 783.1 | 834 |
| 1 × 95.0 | 0.31 | 21.5 | 1051.2 | 1139 |
| 1 × 120.0 | 0.31 | 22.7 | 1293.1 | 1374 |
| 1 × 150.0 | 0.31 | 26.2 | 1611.0 | 1733 |
| 1 × 185.0 | 0.41 | 25.6 | 1952.4 | 2086 |
| 1 × 240.0 | 0.41 | 31.3 | 2507.0 | 2645 |
Hybrid constructions, alternative colors and customized dimensions are available on request. Single-core versions can also be supplied with green/yellow insulation and a black outer sheath or with a 0.6/1 kV voltage rating.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity
