High-Flex Shielded Halogen-Free TPE/PUR Data Cable for Long-Travel Drag Chains
This high-flex data cable combines TPE core insulation, an overall tinned-copper braid and a durable PUR outer sheath. It is engineered for continuous movement in long-travel drag chains where compact dimensions, low-temperature flexibility and dependable electromagnetic screening are required.
Key Highlights
Continuous-flex data cable · Colored cores · Overall tinned-copper braid · Improved EMC performance · Halogen-free · Low-temperature flexibility · Travel distances greater than 10 m · Compact construction · Small bending radius · High abrasion resistance · Very good oil resistance · Weather resistant · PFAS-free option · PWIS-uncritical option
Designed for flexible data and signal connections in:
- Automated handling and material-handling systems
- Packaging and woodworking machinery
- Industrial robots and robotic production cells
- Automotive manufacturing equipment
- High-bay warehouse systems
- Long-travel drag chains exceeding 10 metres
- Equipment requiring an overall screen for improved EMC performance
Conductor: Extra-fine flexible bare copper strands
Core insulation: TPE
Core identification: Colored cores according to DIN 47100
Core arrangement: Specially optimized layer construction with nonwoven tape
Overall screen: Tinned-copper braid
Screen wrapping: Nonwoven tape
Outer sheath: Matte PUR/TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
Standard sheath color: Grey, similar to RAL 7032
Optional versions: Alternative conductor sizes, core counts, colors and customized dimensions available on request
Maximum operating voltage: 350 V according to VDE 0812
Testing voltage, core to core: 1500 V
Testing voltage, core to screen: 1200 V
Minimum bending radius: 7.5 × cable outer diameter in continuous-flex applications
Fixed temperature range: −50°C to +90°C
Flexible temperature range: −40°C to +90°C
Radiation resistance: 1 × 10⁷ cJ/kg
Halogen-free performance: IEC 60754-1 and VDE 0482-754-1
Oil resistance: Very good
Chemical resistance: Good resistance to acids, alkalis, solvents and hydraulic fluids
Continuous-flex performance: Very good
Weather resistance: Very good
Travel distance: Suitable for drag-chain travel distances greater than 10 m
Screening: Overall tinned-copper braid for EMC-sensitive applications
Compliance options: RoHS compliant, PFAS-free and PWIS-uncritical, subject to HULK product verification
| Cores × Cross-Section | Largest Single Wire Ø (mm) | Approx. Outer Ø (mm) | Copper Weight (kg/km) | Approx. Cable Weight (kg/km) |
| 2 × 0.14 mm² | 0.11 | 3.3 | 13.0 | 16 |
| 3 × 0.14 mm² | 0.11 | 3.6 | 14.3 | 19 |
| 4 × 0.14 mm² | 0.11 | 3.9 | 15.7 | 24 |
| 5 × 0.14 mm² | 0.11 | 4.3 | 17.1 | 25 |
| 7 × 0.14 mm² | 0.11 | 4.7 | 23.4 | 36 |
| 12 × 0.14 mm² | 0.11 | 5.5 | 32.1 | 44 |
| 18 × 0.14 mm² | 0.11 | 6.5 | 43.8 | 62 |
| 25 × 0.14 mm² | 0.11 | 7.6 | 57.3 | 80 |
| 32 × 0.14 mm² | 0.11 | 8.1 | 69.1 | 97 |
| 2 × 0.25 mm² | 0.11 | 3.8 | 15.1 | 20 |
| 3 × 0.25 mm² | 0.11 | 4.0 | 17.6 | 24 |
| 4 × 0.25 mm² | 0.11 | 4.2 | 23.4 | 29 |
| 5 × 0.25 mm² | 0.11 | 4.6 | 25.9 | 34 |
| 7 × 0.25 mm² | 0.11 | 5.2 | 32.7 | 47 |
| 12 × 0.25 mm² | 0.11 | 6.4 | 48.3 | 63 |
| 18 × 0.25 mm² | 0.11 | 7.3 | 64.7 | 86 |
| 25 × 0.25 mm² | 0.11 | 8.8 | 86.3 | 115 |
| 32 × 0.25 mm² | 0.11 | 9.3 | 105.9 | 140 |
| 2 × 0.34 mm² | 0.11 | 4.0 | 16.9 | 22 |
| 3 × 0.34 mm² | 0.11 | 4.2 | 23.6 | 29 |
| 4 × 0.34 mm² | 0.11 | 4.5 | 27.0 | 33 |
| 5 × 0.34 mm² | 0.11 | 4.8 | 30.3 | 38 |
| 7 × 0.34 mm² | 0.11 | 5.5 | 38.9 | 50 |
| 12 × 0.34 mm² | 0.11 | 6.7 | 58.8 | 74 |
| 18 × 0.34 mm² | 0.11 | 7.8 | 82.5 | 103 |
| 25 × 0.34 mm² | 0.11 | 9.4 | 110.7 | 138 |
| 32 × 0.34 mm² | 0.11 | 10.2 | 152.1 | 180 |
| 2 × 0.50 mm² | 0.11 | 4.6 | 23.5 | 30 |
| 3 × 0.50 mm² | 0.11 | 4.8 | 28.4 | 36 |
| 4 × 0.50 mm² | 0.11 | 5.2 | 35.1 | 45 |
| 5 × 0.50 mm² | 0.11 | 5.6 | 40.1 | 51 |
| 7 × 0.50 mm² | 0.11 | 6.7 | 53.3 | 73 |
| 12 × 0.50 mm² | 0.11 | 8.0 | 81.4 | 103 |
| 18 × 0.50 mm² | 0.11 | 9.5 | 115.6 | 149 |
| 25 × 0.50 mm² | 0.11 | 11.8 | 174.4 | 217 |
| 2 × 0.75 mm² | 0.11 | 5.2 | 30.3 | 38 |
| 3 × 0.75 mm² | 0.11 | 5.5 | 37.6 | 47 |
| 4 × 0.75 mm² | 0.11 | 5.9 | 46.5 | 57 |
| 5 × 0.75 mm² | 0.11 | 6.6 | 55.6 | 71 |
| 7 × 0.75 mm² | 0.11 | 7.7 | 74.1 | 97 |
| 12 × 0.75 mm² | 0.11 | 9.5 | 115.6 | 144 |
| 18 × 0.75 mm² | 0.11 | 11.6 | 183.9 | 227 |
| 25 × 0.75 mm² | 0.11 | 14.3 | 266.0 | 321 |
Other conductor sizes, core counts, sheath colors and customized dimensions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
SEND US YOUR
SPECIFICATION
Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.
Your information is used only to prepare your quotation and is never shared with third parties.
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