High-Flex Halogen-Free TPE/PUR Control Cable 300/500 V for Long-Travel Drag Chains
This highly flexible 300/500 V control cable features TPE core insulation and a robust PUR outer sheath. Designed for continuous movement and long-travel drag-chain systems, it provides excellent low-temperature flexibility, abrasion resistance and oil resistance for demanding industrial environments.
Key Highlights
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Recommended for continuously moving electrical connections in:
- Automated handling and material-handling systems
- Industrial robots and production equipment
- Packaging and woodworking machinery
- Automotive manufacturing systems
- High-bay warehouse and storage systems
- Long-travel drag chains exceeding 10 metres
The cable is suitable for installations requiring compact dimensions, a small bending radius and reliable performance under frequent bending.
Conductor: Class 6 flexible bare copper strands according to IEC 60228 and VDE 0295
Core insulation: TPE
Core identification: Black cores with consecutive white numbers according to EN 50334 and VDE 0293-334
Protective conductor: Green/yellow core included from three-core configurations
Core arrangement: Specially optimized layer construction with nonwoven tape over each layer
Overall wrapping: Nonwoven tape
Screen: Unshielded
Outer sheath: Matte PUR/TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
Standard sheath color: Grey, similar to RAL 7000
Optional versions: Alternative dimensions, colors, hybrid constructions and single-core configurations available on request.
Nominal voltage: U₀/U 300/500 V
Testing voltage: 2000 V, core to core
Minimum bending radius: 7.5 × cable outer diameter in continuous-flex applications
Fixed temperature range: −50°C to +90°C
Flexible temperature range: −40°C to +90°C
Radiation resistance: 1 × 10⁷ cJ/kg
Halogen-free performance: IEC 60754-1 and VDE 0482-754-1
Oil resistance: Very good
Chemical resistance: Good resistance to acids, alkalis, solvents and hydraulic fluids
Continuous-flex performance: Very good
Weather resistance: Very good
Travel distance: Suitable for drag-chain travel distances greater than 10 m
Compliance options: RoHS compliant, PFAS-free and PWIS-uncritical, subject to HULK product verification.
Published configuration range: 0.50–240 mm², with 1–65 cores depending on conductor size.
| Configuration | Largest Single Wire Ø (mm) | Approx. Outer Ø (mm) | Copper Weight (kg/km) | Approx. Cable Weight (kg/km) |
| 2 × 0.50 mm² | 0.16 | 4.9 | 9.6 | 28 |
| 3 × 0.50 mm² | 0.16 | 5.1 | 14.4 | 34 |
| 4 × 0.50 mm² | 0.16 | 5.5 | 19.2 | 41 |
| 5 × 0.50 mm² | 0.16 | 6.0 | 24.0 | 51 |
| 7 × 0.50 mm² | 0.16 | 6.9 | 33.6 | 69 |
| 12 × 0.50 mm² | 0.16 | 8.3 | 57.6 | 99 |
| 18 × 0.50 mm² | 0.16 | 9.9 | 86.4 | 143 |
| 25 × 0.50 mm² | 0.16 | 11.9 | 120.0 | 197 |
| 36 × 0.50 mm² | 0.16 | 13.7 | 172.8 | 282 |
| 50 × 0.50 mm² | 0.16 | 16.1 | 240.0 | 381 |
| 65 × 0.50 mm² | 0.16 | 18.2 | 312.0 | 478 |
| 2 × 0.75 mm² | 0.16 | 5.4 | 14.4 | 36 |
| 3 × 0.75 mm² | 0.16 | 5.7 | 21.6 | 44 |
| 4 × 0.75 mm² | 0.16 | 6.1 | 28.8 | 54 |
| 5 × 0.75 mm² | 0.16 | 6.7 | 36.0 | 67 |
| 7 × 0.75 mm² | 0.16 | 7.9 | 50.4 | 93 |
| 12 × 0.75 mm² | 0.16 | 9.6 | 86.4 | 137 |
| 18 × 0.75 mm² | 0.16 | 11.3 | 129.6 | 202 |
| 25 × 0.75 mm² | 0.16 | 13.9 | 180.0 | 279 |
| 36 × 0.75 mm² | 0.16 | 15.4 | 259.2 | 384 |
| 50 × 0.75 mm² | 0.16 | 18.4 | 360.0 | 528 |
| 65 × 0.75 mm² | 0.16 | 20.8 | 468.0 | 688 |
| 2 × 1.00 mm² | 0.16 | 5.8 | 19.2 | 45 |
| 3 × 1.00 mm² | 0.16 | 6.1 | 28.8 | 54 |
| 4 × 1.00 mm² | 0.16 | 6.6 | 38.4 | 67 |
| 5 × 1.00 mm² | 0.16 | 7.2 | 48.0 | 82 |
| 7 × 1.00 mm² | 0.16 | 8.6 | 67.2 | 116 |
| 12 × 1.00 mm² | 0.16 | 10.4 | 115.2 | 173 |
| 18 × 1.00 mm² | 0.16 | 12.3 | 172.8 | 256 |
| 25 × 1.00 mm² | 0.16 | 15.1 | 240.0 | 353 |
| 36 × 1.00 mm² | 0.16 | 17.0 | 345.6 | 496 |
| 50 × 1.00 mm² | 0.16 | 20.3 | 480.0 | 682 |
| 65 × 1.00 mm² | 0.16 | 22.9 | 624.0 | 885 |
| 1 × 1.50 mm² | 0.16 | 4.0 | 14.4 | 25 |
| 2 × 1.50 mm² | 0.16 | 6.4 | 28.8 | 57 |
| 3 × 1.50 mm² | 0.16 | 6.7 | 43.2 | 70 |
| 4 × 1.50 mm² | 0.16 | 7.3 | 57.6 | 89 |
| 5 × 1.50 mm² | 0.16 | 8.0 | 72.0 | 110 |
| 7 × 1.50 mm² | 0.16 | 9.6 | 100.8 | 159 |
| 12 × 1.50 mm² | 0.16 | 11.8 | 172.8 | 242 |
| 18 × 1.50 mm² | 0.16 | 14.2 | 259.2 | 362 |
| 25 × 1.50 mm² | 0.16 | 17.1 | 360.0 | 490 |
| 36 × 1.50 mm² | 0.16 | 19.3 | 518.4 | 691 |
| 50 × 1.50 mm² | 0.16 | 23.0 | 720.0 | 950 |
| 65 × 1.50 mm² | 0.16 | 26.0 | 936.0 | 1240 |
| 1 × 2.50 mm² | 0.16 | 4.7 | 24.0 | 39 |
| 2 × 2.50 mm² | 0.16 | 7.8 | 48.0 | 85 |
| 3 × 2.50 mm² | 0.16 | 8.3 | 72.0 | To be confirmed: 106 webpage / 110 PDF |
| 4 × 2.50 mm² | 0.16 | 9.2 | 96.0 | 142 |
| 5 × 2.50 mm² | 0.16 | 10.2 | 120.0 | 175 |
| 7 × 2.50 mm² | 0.16 | 12.2 | 168.0 | 256 |
| 12 × 2.50 mm² | 0.16 | 15.4 | 288.0 | 399 |
| 18 × 2.50 mm² | 0.16 | 18.1 | 432.0 | 588 |
| 25 × 2.50 mm² | 0.16 | 22.1 | 600.0 | 802 |
| 36 × 2.50 mm² | 0.16 | 24.8 | 864.0 | 1128 |
| 1 × 4.00 mm² | 0.16 | 5.4 | 38.4 | 56 |
| 2 × 4.00 mm² | 0.16 | 9.3 | 76.8 | 129 |
| 3 × 4.00 mm² | 0.16 | 9.8 | 115.2 | 172 |
| 4 × 4.00 mm² | 0.16 | 10.8 | 153.6 | 217 |
| 5 × 4.00 mm² | 0.16 | 12.1 | 192.0 | 268 |
| 7 × 4.00 mm² | 0.16 | 14.6 | 268.8 | 394 |
| 1 × 6.00 mm² | 0.21 | 6.1 | 57.6 | 76 |
| 2 × 6.00 mm² | 0.21 | 10.8 | 115.2 | 176 |
| 3 × 6.00 mm² | 0.21 | 11.7 | 172.8 | 246 |
| 4 × 6.00 mm² | 0.21 | 12.8 | 230.4 | 316 |
| 5 × 6.00 mm² | 0.21 | 14.5 | 288.0 | 388 |
| 7 × 6.00 mm² | 0.21 | 17.3 | 403.2 | 504 |
| 1 × 10.0 mm² | 0.21 | 7.1 | 96.0 | 120 |
| 3 × 10.0 mm² | 0.21 | 14.1 | 288.0 | 395 |
| 4 × 10.0 mm² | 0.21 | 15.8 | 384.0 | 507 |
| 5 × 10.0 mm² | 0.21 | 17.2 | 480.0 | 610 |
| 1 × 16.0 mm² | 0.21 | 8.3 | 153.6 | 177 |
| 3 × 16.0 mm² | 0.21 | 17.0 | 460.8 | 597 |
| 4 × 16.0 mm² | 0.21 | 19.0 | 614.4 | 782 |
| 5 × 16.0 mm² | 0.21 | 21.2 | 768.0 | 981 |
| 1 × 25.0 mm² | 0.21 | 9.9 | 240.0 | 263 |
| 3 × 25.0 mm² | 0.21 | 20.6 | 720.0 | 848 |
| 4 × 25.0 mm² | 0.21 | 22.8 | 960.0 | 1155 |
| 5 × 25.0 mm² | 0.21 | 25.4 | 1200.0 | 1359 |
| 1 × 35.0 mm² | 0.21 | 11.5 | 336.0 | 367 |
| 4 × 35.0 mm² | 0.21 | 26.4 | 1344.0 | 1533 |
| 5 × 35.0 mm² | 0.21 | 29.8 | 1680.0 | 1894 |
| 1 × 50.0 mm² | 0.31 | 14.0 | 480.0 | 538 |
| 4 × 50.0 mm² | 0.31 | 31.8 | 1920.0 | 2266 |
| 1 × 70.0 mm² | 0.31 | 16.7 | 672.0 | 754 |
| 1 × 95.0 mm² | 0.31 | 20.5 | 912.0 | 1028 |
| 1 × 120.0 mm² | 0.31 | 21.5 | 1152.0 | 1260 |
| 1 × 150.0 mm² | 0.31 | 24.6 | 1440.0 | 1618 |
| 1 × 185.0 mm² | 0.41 | 26.7 | 1776.0 | 1942 |
| 1 × 240.0 mm² | 0.41 | 30.1 | 2304.0 | 2483 |
Other conductor sizes, core counts, sheath colors and customized dimensions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity
