Halogen-Free PUR Festoon Cable with Support Core 0.6/1 kV
This halogen-free festoon cable is designed for cable roller assemblies and other continuously moving power applications exposed to high mechanical loads. Class 5 copper conductors, TPE insulation, movement-optimized stranding and a robust PUR outer sheath provide excellent flexibility, abrasion resistance and weather resistance.
Key Highlights
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Recommended for power and control connections in festoon systems, cable roller assemblies and selected simple reeling applications.
Typical applications include:
- Festoon cable trolley systems
- Gantry and bridge cranes
- Port and container-handling equipment
- Material-handling machinery
- Conveying and lifting systems
- Cable roller assemblies
- Industrial machinery with suspended moving cables
- Simple low-stress reeling installations
Multi-core versions incorporate an internal support unit. Single-core versions are manufactured without the support unit.
Conductor: Flexible bare-copper strands, Class 5 according to IEC 60228 and VDE 0295
Core insulation: Thermoplastic elastomer compound
Core identification:
- Single-core versions: Black
- Two- to five-core versions: Colored cores according to HD 308 and VDE 0293-308
- Six or more cores: Black cores with consecutive white numbers according to EN 50334 and VDE 0293-334
Protective conductor: Green/yellow core included from three-core versions where required
Stranding: Specially adjusted layered construction with an integrated support unit
Single-core construction: Supplied without an internal support unit
Wrapping: Nonwoven tape
Outer sheath: Polyurethane compound, TMPU according to EN 50363-10-2 and VDE 0207-363-10-2
Standard sheath color: Black, similar to RAL 9005
Nominal voltage: U₀/U 0.6/1 kV
Test voltage: 4000 V core to core
Minimum bending radius: 6 × cable diameter
Maximum continuous tensile load: 15 N/mm² according to DIN VDE 0298-3, Section 7.1
Temperature range:
- Fixed installation: −50°C to +90°C
- Flexible application: −40°C to +90°C
Reference maximum travel speed in cable roller assemblies: 240 m/min
Simple reeling operation: Permitted subject to application and system validation
Halogen-free performance: According to IEC 60754-1 and VDE 0482-754-1
Oil resistance: Very good according to the referenced TMPU requirements
Chemical resistance: Good resistance to acids, alkaline solutions, solvents and hydraulic fluids
Continuous flexibility: Very good
Weather resistance: Very good
Reference compliance: CE, RoHS and PFAS-free material designation
Representative dimensions:
| Number of Cores × Cross-Section | Largest Single Wire Ø | Approx. Outer Ø | Copper Weight | Approx. Cable Weight |
| 3 G 1.50 mm² | 0.26 mm | 7.3 mm | 43.2 kg/km | 76 kg/km |
| 12 G 1.50 mm² | 0.26 mm | 12.5 mm | 172.8 kg/km | 245 kg/km |
| 30 G 1.50 mm² | 0.26 mm | 18.7 mm | 432.0 kg/km | 593 kg/km |
| 4 G 2.50 mm² | 0.26 mm | 8.8 mm | 96.0 kg/km | 134 kg/km |
| 18 G 2.50 mm² | 0.26 mm | 17.3 mm | 432.0 kg/km | 543 kg/km |
| 4 G 6.00 mm² | 0.31 mm | 12.1 mm | 230.4 kg/km | 287 kg/km |
| 4 G 16.00 mm² | 0.41 mm | 19.1 mm | 614.4 kg/km | 754 kg/km |
| 4 G 25.00 mm² | 0.41 mm | 23.7 mm | 960.0 kg/km | 1136 kg/km |
| 1 × 50.00 mm² | 0.41 mm | 13.5 mm | 480.0 kg/km | 533 kg/km |
| 1 × 120.00 mm² | 0.51 mm | 20.8 mm | 1152.0 kg/km | 1203 kg/km |
| 1 × 240.00 mm² | 0.51 mm | 28.5 mm | 2304.0 kg/km | 2433 kg/km |
| 3 × 50.00 + 3 G 10.00 mm² | 0.41 mm | 28.0 mm | 1728.0 kg/km | 1971 kg/km |
Outer diameter tolerance: Approximately ±10%
Additional conductor counts, single-core sizes from 16 mm² to 240 mm² and hybrid power configurations are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity
