Flexible Medical USB 3.0 Cable with Biocompatible Sheath

This flexible USB 3.0 cable is engineered for medical devices and high-performance equipment requiring reliable data transmission, elevated temperature resistance and a non-adhesive biocompatible outer surface. Its separately shielded high-speed data pairs and overall copper braid provide excellent transmission and EMC performance.

Key Highlights

Flexible USB 3.0 construction · Medical-grade biocompatible sheath option · EN ISO 10993 evaluation option · Two individually shielded high-speed pairs · 90 Ω data-pair impedance · Aluminum foil and tinned copper braid shielding · Excellent transmission characteristics · Heat-resistant to +180°C · High notch and tear resistance · Non-adhesive outer surface · Transmission lengths up to 3 m · USB Type-A and Type-B assemblies available · RoHS compliant

Designed for flexible USB 3.0 data and power connections in medical technology and other equipment requiring high flexibility, compact dimensions and a biocompatibility-tested sheath.

Typical applications include:

  • Medical diagnostic equipment
  • Patient-monitoring systems
  • Medical imaging devices
  • Laboratory instruments
  • Portable medical equipment
  • Medical cameras and optical systems
  • Surgical and treatment equipment
  • High-temperature electronic devices
  • Flexible USB Type-A and Type-B assemblies

Standard transmission lengths up to 3 metres are supported. Longer lengths require application-specific transmission verification.

  • USB 3.0 conductors: Fine-stranded silver-plated copper, 28 AWG
  • USB 2.0 conductors: Fine-stranded silver-plated copper, 28 AWG
  • Power conductors: Fine-stranded tinned copper, 26 AWG
  • Core insulation: Heat-resistant FEP compound
  • USB 3.0 core colors: Yellow/blue and orange/violet
  • USB 2.0 core colors: Green and white
  • Power core colors: Red and black
  • High-speed elements: Two individually shielded twisted pairs
  • USB 2.0 element: One twisted data pair
  • Drain wire: Fine-stranded bare copper
  • Individual shielding: Aluminum foil
  • Overall wrapping: Protective foil
  • Overall shielding: Tinned copper wire braid
  • Outer sheath: Flexible, non-adhesive medical-grade compound
  • Standard sheath color: Grey, similar to RAL 7000
  • Pre-assembled USB Type-A and Type-B connector options available
  • Cable standard: USB 3.0
  • Peak operating voltage: Maximum 50 V
  • Testing voltage, core to core: 600 V
  • Testing voltage, core to screen: 600 V
  • Nominal impedance of data pairs: 90 Ω
  • Minimum bending radius, fixed: 5 × cable diameter
  • Minimum bending radius, flexible: 10 × cable diameter
  • Fixed temperature range: -40°C to +180°C
  • Flexible temperature range: -25°C to +180°C
  • Standard transmission length: Up to 3 m
  • Longer transmission lengths: Available after application-specific verification
  • Biological evaluation option: EN ISO 10993-1, subject to the tested sheath configuration
  • Cytotoxicity test option: EN ISO 10993-5, subject to the tested sheath configuration
  • RoHS compliant
Cable Configuration Copper Weight (kg/km) Approx. Cable Weight (kg/km) Approx. Outer Ø (mm) Maximum Resistance at 20°C, 28 AWG (Ω/km) Maximum Resistance at 20°C, 26 AWG (Ω/km)
2 × (2 × 28 AWG) ST + 2 × 28 AWG + 2 × 26 AWG 25.4 48 5.6 223 140

Other sheath colors, connector combinations, transmission lengths and customized constructions are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day
Free samples for qualification
Cross-reference from any brand
Direct factory pricing — no middlemen

Your information is used only to prepare your quotation and is never shared with third parties.

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