FEP-Insulated High-Temperature Hook-Up Wire 900 V

This 900 V hook-up wire features stranded bare- or tinned-copper conductors with high-performance FEP insulation. Its stable dielectric properties, excellent chemical resistance and extended temperature range make it suitable for compact industrial wiring exposed to severe thermal and chemical conditions.

Key Highlights

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Designed for higher-voltage internal wiring requiring thin insulation, high-temperature performance and chemical resistance.

Typical applications include:

  • Industrial furnaces and heating equipment
  • Chemical-processing machinery
  • Construction and mobile equipment
  • Brick and ceramic production
  • High-frequency and broadband equipment
  • Microwave and communication systems
  • Measuring instruments
  • Laboratory devices
  • Sensors and industrial controls
Component Construction
Conductor option 1 Stranded bare copper
Conductor option 2 Stranded tinned copper according to ASTM B 286
Insulation FEP type 6YI1 according to VDE 0207-6
Cable form Single insulated conductor without an additional outer sheath
Standard colors Black, blue, brown, grey, yellow, green, violet, white, orange, red and natural
Property Reference Value
Maximum operating voltage 900 V
North American reference voltage 600 V, subject to applicable certification
Test voltage 2500 V
Minimum inner bending radius 0.5 × insulated-wire diameter for one single bend
Temperature range, fixed −90°C to +180°C
Temperature range, flexible −55°C to +180°C
Limited-time temperature Up to +200°C
North American temperature reference Up to +150°C
Radiation resistance Approximately 1 × 10⁷ cJ/kg
Flame performance Flame-retardant and self-extinguishing according to IEC 60332-1-2
North American flame reference FT2, only where separately certified
Oil resistance Very good, based on UL 758 testing at 80°C for 80 days
Chemical resistance Very good resistance to acids, halogens, bases, chlorinated solvents and organic or inorganic compounds
Compliance reference RoHS-compliant materials

Dimensions apply to both bare- and tinned-copper versions:

Conductor Size Nominal Strand Ø Approx. Insulated Ø Copper Weight Approx. Wire Weight
AWG 28/7 0.127 mm 0.93 mm 0.9 kg/km 2.0 kg/km
AWG 26/7 0.160 mm 1.03 mm 1.3 kg/km 2.7 kg/km
AWG 24/7 0.203 mm 1.16 mm 2.2 kg/km 3.7 kg/km
AWG 22/7 0.254 mm 1.31 mm 3.5 kg/km 5.2 kg/km
AWG 20/7 0.320 mm 1.51 mm 5.4 kg/km 7.5 kg/km
AWG 18/19 0.254 mm 1.78 mm 9.2 kg/km 12.0 kg/km
AWG 16/19 0.287 mm 1.94 mm 11.8 kg/km 14.0 kg/km
AWG 14/19 0.361 mm 2.30 mm 18.7 kg/km 22.0 kg/km
AWG 12/19 0.455 mm 2.76 mm 29.7 kg/km 33.0 kg/km

Other conductor sizes, conductor finishes and insulation colors are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Engineering Support for Your Application

Tell Us How Your Cable Needs to Move

Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.

  • 01 Motion type, travel distance and minimum bend radius
  • 02 Voltage, current, signal protocol and shielding needs
  • 03 Operating environment, target service life and quantity
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