Continuous-Flex Single Pair Ethernet Hybrid Cable

This hybrid Single Pair Ethernet cable combines one screened SPE data pair with two dedicated power conductors in a compact continuous-flex construction. It enables simultaneous high-speed communication and DC power transmission through one cable in automated equipment and cable-track systems.

Key Highlights

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Recommended for connected sensors, actuators and field devices that require both Ethernet communication and a separate DC power supply.

Typical applications include:

  • Single Pair Ethernet networks
  • Smart sensors and actuators
  • Distributed industrial I/O
  • Cable tracks and energy chains
  • Automated production equipment
  • Machine monitoring systems
  • Industrial cameras and measuring devices
  • Compact data-and-power cable assemblies

Final current capacity and power transmission must be calculated for the actual cable length, installation method, ambient temperature and voltage-drop limit.

Component Description
Data configurations 2 × 26/7 AWG or 2 × 22/19 AWG
Power configuration 2 × 18 AWG
Conductor Stranded bare copper
Data-pair insulation Special polymer compound
Power-core insulation Special polymer compound
Data-pair identification White and blue
Power-core identification Red and black
Data formation SPE conductors twisted into one pair
Power formation Power conductors arranged as a pair
Data-element screen Aluminum-laminated foil
Overall assembly Data and power elements stranded together
Overall screen Tinned-copper wire braid
Protective wrapping Nonwoven tape
Outer sheath Oil- and abrasion-resistant polyurethane
Standard sheath color Green, similar to RAL 6018
Property Reference Value
Peak operating voltage Maximum 90 V
Reference North American voltage 300 V, certification-dependent
Test voltage, core to core 2000 V
Test voltage, core to screen 2000 V
Characteristic impedance 100 Ω ± 10 Ω
Transmission reference Based on IEC 61156-12
Reference bandwidth 1 to 600 MHz
Reference data performance Up to 1 Gbit/s over 40 m, subject to complete-link validation
Reference DC power capability at 24 V Up to approximately 200 W, application-dependent
Reference DC power capability at 48 V Up to approximately 400 W, application-dependent
Fixed bending radius 5 × cable diameter
Flexible bending radius 10 × cable diameter
Continuous-flex bending radius 15 × cable diameter
Fixed temperature range −40°C to +70°C
Flexible temperature range −40°C to +70°C
Reference North American temperature Up to +80°C, certification-dependent
Halogen-free performance Based on IEC 60754-1
Flame performance Based on IEC 60332-1-2; FT1/FT2 only where certified
Oil resistance PUR performance based on EN 50363-10-2
Optional properties PWIS-compatible, RoHS- and PFAS-free constructions subject to qualification
Cable Configuration Approx. Outer Ø Copper Weight Approx. Cable Weight
2 × 26/7 AWG + 2 × 18 AWG 6.2 mm 38.2 kg/km 66 kg/km
2 × 22/19 AWG + 2 × 18 AWG 6.8 mm 43.5 kg/km 77 kg/km

Outer diameter tolerance: Approximately ±10%.

The stated power figures are reference design targets, not unconditional ampacity ratings. Final values require HULK electrical and thermal validation.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Engineering Support for Your Application

Tell Us How Your Cable Needs to Move

Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.

  • 01 Motion type, travel distance and minimum bend radius
  • 02 Voltage, current, signal protocol and shielding needs
  • 03 Operating environment, target service life and quantity
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