Chemical-Resistant FEP Thermocouple Extension and Compensating Cable

This thermocouple extension and compensating cable combines stranded temperature-measurement conductors with FEP insulation, PETP wrapping and a round FEP outer sheath. It offers a wide low-temperature range and very good resistance to fats, oils, salts and acids for demanding industrial measurement applications.

Key Highlights

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Suitable for thermocouple circuits requiring chemical resistance, compact dimensions and reliable performance across a wide temperature range.

Typical applications include:

  • Chemical-processing equipment
  • Industrial ovens and heating systems
  • Refrigeration and low-temperature equipment
  • Laboratory and analytical instruments
  • Food-processing machinery where material suitability is confirmed
  • Oil-processing equipment
  • Process-control systems
  • Industrial temperature sensors

The conductor alloy, polarity and color code must match the connected thermocouple type.

Conductor: Stranded thermocouple extension or compensating alloy

Number of cores: Two

Core arrangement: Two insulated cores laid together

Core insulation: FEP

Wrapping: PETP foil

Outer sheath: FEP

Overall shape: Round

Available conductor cross-sections:

  • 1.50 mm²
  • 0.22 mm²

Core and sheath identification: According to the selected thermocouple type and applicable color-code standard

Metal screen: None

Minimum bending radius: 12 × cable diameter

Temperature range:

  • Fixed installation: −90°C to +180°C
  • Flexible application: −55°C to +180°C

Insulation resistance: Greater than 1 MΩ·km

Radiation resistance: Approximately 1 × 10⁷ cJ/kg

Chemical resistance: Very good resistance to fats, oils, salts and acids

Flame propagation: Reference performance according to IEC 60332-3-24 or IEC 60332-3-25, category C or D as applicable

Individual cable flame performance: Flame-retardant and self-extinguishing according to IEC 60332-1-2

Available thermocouple configurations include:

  • Type T: TX
  • Type J: JX
  • Type K: KX, KCA or KCB
  • Type E: EX
  • Types R and S: Corresponding extension or compensating alloys
  • Type N: NC
  • Legacy types L and U where required

Special type B compensating constructions require application-specific verification.

Compliance reference: RoHS-compliant material options

Configuration Nominal Cross-Section Approx. Outer Diameter Approx. Weight
2 stranded cores 0.22 mm² 2.5 mm 1.0 kg/100 m
2 stranded cores 1.50 mm² 4.8 mm 4.2 kg/100 m

Finished dimensions depend on the thermocouple alloy, conductor construction and insulation requirements.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Engineering Support for Your Application

Tell Us How Your Cable Needs to Move

Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.

  • 01 Motion type, travel distance and minimum bend radius
  • 02 Voltage, current, signal protocol and shielding needs
  • 03 Operating environment, target service life and quantity
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