Multi-Core High-Voltage Cable Assembly with HVA 630 Connector
This flexible multi-core high-voltage cable assembly features an overall electromagnetic screen and an HVA 630 connector at one end. It is designed for high-voltage auxiliary connections in electric agricultural, construction and special-purpose vehicles.
Key Highlights
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Recommended for vehicle circuits requiring a screened five-core high-voltage connection and HVA 630 interface.
Typical applications include:
- Electric and hybrid vehicle auxiliaries
- Agricultural equipment
- Construction machinery
- Special-purpose vehicles
- High-voltage heating systems
- Electric compressors and pumps
- Power-distribution equipment
- Customized high-voltage cable assemblies
The complete assembly must be validated against the mating connector and vehicle electrical architecture.
Connection cable: Flexible stranded bare-copper multi-core cable
Core insulation: Special TPFP compound
Inner sheath: Silicone-rubber-based elastomer compound
Primary screen: Aluminum foil
Overall screen: Tinned-copper wire braid
Outer sheath: TPE-U
Standard sheath color: Orange
Connection end 1: HVA 630 high-voltage connector
Connector coding: A-coded reference configuration
Connection end 2: Cut flush and unterminated
Screen at free end: Cut flush and unterminated
Identification: Customized item and production-batch marking available
Maximum nominal cable voltage: U₀/U 0.6/1 kV AC/DC
Cable temperature range:
- Fixed installation: −50°C to +90°C
- Flexible application: −40°C to +90°C
- Limited exposure: Up to +125°C for 2000 hours
Reference cable standards:
- DIN EN 60228
- DIN EN 50525
- DIN EN 50290-2-30
- DIN EN 50620
- DIN EN 60811
Assembly rating: Limited by the lowest-rated cable, terminal, seal or connector component
Required validation: Current capacity, voltage, connector coding, environmental sealing, mating interface and installation conditions
Reference assembly configuration:
| Connector | Coding | Cable Construction | Approx. Cable Outer Ø | Reference Cable Length | Free End |
| HVA 630 | A-coded | 5 × 6.00 mm² | 16.3 mm | 2000 mm | Cut flush |
Customer-specific cable and termination lengths are available on request.
Alternative cable constructions must be checked against the connector terminal range and sealing system.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity