Screened Flexible EV High-Voltage Single-Core Cable 0.6/1 kV
This flexible single-core high-voltage cable is designed for electrical connections between inverters, electric motors and other high-voltage components in mobile equipment. Extra-fine copper conductors, combined foil and copper-braid shielding and a mechanically robust TPE-U outer sheath provide reliable electrical and environmental performance.
Key Highlights
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Recommended for high-voltage power transmission in electric, hybrid and special-purpose vehicles.
Typical applications include:
- Connections between inverters and electric motors
- Electric agricultural vehicles
- Electric construction machinery
- Special-purpose vehicles
- Mobile high-voltage power systems
- Electrified auxiliary equipment
- Battery-powered industrial machinery
- High-voltage vehicle components exposed to oil and weather
Application suitability must be confirmed according to the system voltage, current, installation method, connector system and environmental conditions.
Conductor: Extra-fine stranded bare copper
Core insulation: Special TPFP compound
Core color: Orange
Primary screen: Aluminum foil
Overall screen: Tinned-copper wire braid
Screen wrapping: Nonwoven tape
Outer sheath: Thermoplastic polyurethane elastomer, TPE-U
Standard sheath color: Orange, similar to RAL 2003
Maximum nominal voltage: U₀/U 0.6/1 kV AC/DC
Test voltage: 5000 V core to screen
Minimum bending radius:
- Fixed installation: 5 × cable diameter
- Flexible application: 10 × cable diameter
Temperature range:
- Fixed installation: −50°C to +90°C
- Flexible application: −40°C to +90°C
- Limited exposure: Up to +125°C for 2000 hours
Low-temperature resistance: −50°C according to DIN EN 60811-506
Flame performance: Flame-retardant and self-extinguishing according to IEC 60332-1-2 and VDE 0482-332-1-2
Oil resistance: Very good according to the referenced TMPU material requirements
Mud resistance: Reference performance according to IEC 60092-360, IEC 61892-4 and NEK TS 606
UV resistance: According to HD 605
Ozone resistance: According to EN 50396
Saltwater resistance: According to UL 1309
Mechanical properties: High tensile, tear, abrasion, notch and shear resistance
Reference standards:
- DIN EN 60228
- DIN EN 50525
- DIN EN 50290-2-30
- DIN EN 50620
- DIN EN 60811
Compliance reference: CE and RoHS
| Nominal Cross-Section | Largest Single Wire Ø | Maximum Outer Ø | Copper Weight | Approx. Cable Weight | Maximum Conductor Resistance at 20°C |
| 4.00 mm² | 0.21 mm | 5.8 mm | 63.2 kg/km | 75 kg/km | 4.95 Ω/km |
| 6.00 mm² | 0.21 mm | 6.5 mm | 85.5 kg/km | 99 kg/km | 3.30 Ω/km |
| 10.00 mm² | 0.21 mm | 8.8 mm | 134.5 kg/km | 172 kg/km | 1.91 Ω/km |
| 16.00 mm² | 0.21 mm | 10.2 mm | 201.0 kg/km | 246 kg/km | 1.21 Ω/km |
| 25.00 mm² | 0.21 mm | 12.2 mm | 317.2 kg/km | 363 kg/km | 0.78 Ω/km |
| 35.00 mm² | 0.21 mm | 14.4 mm | 427.4 kg/km | 506 kg/km | 0.554 Ω/km |
| 50.00 mm² | 0.21 mm | 15.8 mm | 586.3 kg/km | 671 kg/km | 0.386 Ω/km |
| 70.00 mm² | 0.21 mm | 18.2 mm | 796.7 kg/km | 900 kg/km | 0.227 Ω/km |
| 95.00 mm² | 0.21 mm | 20.9 mm | 1097.7 kg/km | 1212 kg/km | 0.206 Ω/km |
Other cross-sections, sheath colors and application-specific constructions are available on request.
THE FACTORY
BEHIND EVERY METER
Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.
Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.
Source Factory
Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.
Deep Customization
Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.
7-Day Sampling
Rapid samples for new specifications. 15-day lead time on standard production orders.
Global Compliance
35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.
BEFORE YOU ORDER
For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.
Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.
Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.
Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.
Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.
Engineering Support for Your Application
Tell Us How Your Cable Needs to Move
Send us a datasheet, drawing, existing cable model or a short description of your application. Our engineering team will help you identify a suitable cable construction.
- 01 Motion type, travel distance and minimum bend radius
- 02 Voltage, current, signal protocol and shielding needs
- 03 Operating environment, target service life and quantity
