Shielded Silicone Festoon Cable 300/500 V

This shielded silicone festoon cable is designed for furnaces, slag-handling systems, transport equipment and industrial cranes exposed to heat and electromagnetic interference. Its multilayer glass-fibre and mica construction provides thermal and mechanical protection, while the overall tinned copper braid supports reliable EMC performance.

Key Highlights

Designed for festoon systems · Continuous temperature up to +180°C · Overall tinned copper screen · Reliable EMC performance · Silicone insulation and inner sheath · Mica-tape thermal barrier · Glass-fibre reinforcement · Flexible at low temperatures · Halogen-free construction · Flame-retardant · RoHS compliant

Designed for flexible electrical connections in high-temperature transport, lifting and material-handling systems.

Typical applications include:

  • Industrial furnaces
  • Slag casting and slag-handling plants
  • Crane and hoist systems
  • Festoon cable systems
  • Steelworks and foundries
  • High-temperature transport equipment
  • Metallurgical processing machinery
  • Conductor: Flexible tinned copper strands
  • Conductor class: Class 5 in reference to IEC 60228
  • Core insulation: Heat-resistant silicone elastomer
  • Core identification: Color-coded cores or black-numbered cores
  • Protective conductor: Green/yellow core where applicable
  • Core wrapping: Mica tape
  • Core protection: Glass-fibre braiding
  • Cable assembly: Cores stranded together in layers
  • Additional thermal protection: Glass-fibre braid and mica-tape layers
  • Inner sheath: Heat-resistant silicone elastomer
  • Standard inner-sheath color: Reddish brown, similar to RAL 3016
  • Overall screen: Tinned copper wire braid
  • Nominal voltage: 300/500 V
  • Test voltage, core to core: 2000 V
  • Test voltage, core to screen: 2000 V
  • Minimum bending radius: 15 × cable outer diameter
  • Fixed operating temperature: −40°C to +180°C
  • Flexible operating temperature: −25°C to +180°C
  • Radiation resistance: Approximately 2 × 10⁷ cJ/kg
  • EMC protection: Overall tinned copper braid
  • Flame behavior: Flame-retardant and self-extinguishing in reference to IEC 60332-1-2
  • Material characteristic: Halogen-free construction
  • Compliance: RoHS
  • Installation: Suitable for controlled flexible movement; final festoon parameters should be confirmed for the application
Cable Configuration Largest Single Wire Ø (mm) Approx. Outer Ø (mm) Copper Weight (kg/km) Approx. Cable Weight (kg/km)
4 × 1.00 mm² 0.21 13.2 139.5 254
5 × 1.00 mm² 0.21 14.7 159.7 284
8 × 1.00 mm² 0.21 17.0 207.9 413
3 × 1.50 mm² 0.26 13.0 139.2 243
4 × 1.50 mm² 0.26 14.4 163.5 285
5 × 1.50 mm² 0.26 15.8 200.5 337
8 × 1.50 mm² 0.26 19.6 256.0 545
12 × 1.50 mm² 0.26 21.8 349.7 651
24 × 1.50 mm² 0.26 30.0 704.9 1197
25 × 1.50 mm² 0.26 30.0 584.5 1131
3 × 2.50 mm² 0.26 14.7 196.7 302
4 × 2.50 mm² 0.26 15.8 225.8 365
5 × 2.50 mm² 0.26 17.2 251.1 432
4 × 4.00 mm² 0.31 17.3 288.4 443
4 × 6.00 mm² 0.31 15.1 230.4 367

Other core counts, conductor sizes and customized dimensions are available on request.

hulk packing

About Hulk Electric

THE FACTORY
BEHIND EVERY METER

Founded in 2007 in Foshan, Guangdong, Hulk Electric has grown from a regional producer into a globally recognised manufacturer of customised industrial cable solutions. Our 10,000㎡ facility runs on Toyota Production System lean principles, operated by 150+ skilled professionals producing over 300,000 metres every month.

Every cable you see on this page — including the HK-TRVV series — is engineered, extruded, tested, and shipped from that single facility. No trading company sits between you and the extrusion line.

20+Years Manufacturing
30+Countries Served
10K㎡Factory Floor
35+Certifications
01

Source Factory

Direct manufacturer — no middlemen, no markups. You deal with the engineers who run the line.

02

Deep Customization

Conductor, shielding, jacket compound, colour coding, certification — built to your exact spec.

03

7-Day Sampling

Rapid samples for new specifications. 15-day lead time on standard production orders.

04

Global Compliance

35+ certifications covering UL, CE, TÜV, IEC, RoHS and REACH for every major market.

Common Questions

BEFORE YOU ORDER

For stocked configurations listed in the ordering table, MOQ is 100 metres per specification. Custom configurations — non-standard core counts, jacket colours, or special compounds — carry a 500 metre MOQ. Samples of 5–10 metres are available free of charge for qualification testing.

Use shielded (P or PP suffix) whenever the cable runs alongside servo drives, VFDs, or inverters, or when carrying encoder, sensor, or analogue signals. Unshielded is suitable for pure power distribution and simple on/off control lines. If in doubt, our engineering team can review your cabinet layout and advise — this is included with any quotation.

Yes. Send us the existing part number or a sample and we will produce a cross-reference specification with matching electrical, mechanical, and dimensional characteristics. Most cross-references are turned around within 3 working days, with a physical sample following within 7 days.

Standard shipments include the CE Declaration of Conformity, RoHS and REACH statements, and the batch test report. UL Recognition (UL 2464 / UL 20549) is available on request for North American projects — specify this at the quotation stage as it affects the material specification.

Standard configurations ship in 15 working days from order confirmation. Custom-engineered specifications typically require 20–25 working days, depending on compound availability. Rapid sampling for new specifications is 7 days. We will confirm the exact date in writing with your order acknowledgement.

Get a Quotation

SEND US YOUR
SPECIFICATION

Tell us your core count, cross-section, and application — our engineering team will confirm the right configuration and send pricing within one working day.

Reply within 1 working day
Free samples for qualification
Cross-reference from any brand
Direct factory pricing — no middlemen

Your information is used only to prepare your quotation and is never shared with third parties.

Scroll to Top